Industrial igniter internal inspection water jet cutting process

With our extensive experience and track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, resins, and composites.

We received a request from a product manufacturer after they viewed and referenced various processing examples. To accommodate high voltage, we conducted internal verification cutting on industrial igniters filled with potting material to check for any filling leaks or voids near the high-pressure coil. In the internal inspection of products that complexly combine a variety of materials and parts with differing hardness, such as cases, potting materials, circuit boards, high-pressure transformers (ferrite cores), aluminum heat sinks, and electrical components, it is difficult to use mechanical blades or thermal cutting methods. Using general cutters can cause blade chipping or melting of the filler due to friction heat. Therefore, we have highly integrated advanced settings and optimal cutting speed settings to achieve the best cutting environment. For complex laminated and filled structures with multiple materials of varying hardness (such as resin, metal, and ceramics), we establish optimal settings to prevent delamination and breakage, and by setting the optimal cutting speed according to the material properties, we accurately expose the internal structure and bonding conditions while minimizing cross-sectional disturbance.

Composite Materials