What are the reasons for being rejected if large items do not fit? Furnace and booth dimensions.
I can't find a painting destination for large parts. I will explain the dimensional constraints of the furnace and booth, as well as the values that need to be verified.
Only large frames are not accepted anywhere. The reason is not technical capability, but the dimensions of the furnace and booth. ────────────── ■Cause of Occurrence The size that can enter the furnace is the upper limit for baked coatings. Even if it fits in the furnace, it cannot be painted if it cannot be hung and rotated in the booth. ■Truth Just knowing the internal dimensions of the furnace is not enough. The effective dimensions are determined by the hanging height of the hanger, the opening of the door, and the load capacity of the transport cart. If painted in parts, color differences and seams will appear after assembly. ■Improvement Measures Confirm the three points: internal dimensions of the furnace, opening dimensions, and the mass that can be hung, with numerical values. Choosing a company that can paint as a whole without dividing will help avoid appearance issues. Please utilize the materials summarizing the equipment conditions for handling large items.
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basic information
Maximum compatible dimensions: 2000mm / Compatible materials: iron, stainless steel, aluminum / Construction method: solvent-based baking paint, powder coating / Film thickness: 20-40 microns / Baking temperature: 140-200 degrees / Verification items: furnace internal dimensions, opening, suspended weight
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Metal powder coating of large components such as construction machinery frames, industrial machine covers, furniture tops, and building material panels. We have a track record of coating them as a whole without dividing them.
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Company information
We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.
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