What is the reason for not being able to request only painting? Pre-treatment and consistent process.
I want to outsource only the painting, but I'm being refused. I will explain the reason why separating the pre-treatment cuts off quality responsibility.
We will handle the pre-treatment ourselves, so we only want to request the painting. There are reasons for painting companies to decline that. ────────────── ■Cause of Occurrence The quality of the painting is largely determined by the pre-treatment. If another company performs the pre-treatment, it becomes difficult to determine the scope of responsibility in case of peeling. ■The Truth The conditions for degreasing and chemical treatment differ from factory to factory. If recontamination or rust occurs during transportation and storage, the records become fragmented and cannot be traced. As a result, the investigation into the cause of defects takes a long time each time. ■Improvement Measures We will choose a system where one company handles everything from pre-treatment to painting, inspection, and packaging. This will unify the process records and speed up the identification of causes in case of defects. Please utilize the materials summarizing the scope of the integrated process.
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Scope of work: Degreasing, pickling, surface preparation, zinc phosphate coating, painting, inspection, packaging / Method: Solvent-based baking paint, powder coating / Records: Storage of process condition records / Maximum dimensions: 2000mm
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Consistent outsourcing from preprocessing to painting, inspection, and packaging. We respond to the purchasing department's selection of outsourcing partners, which requires the unification of quality responsibility and the tracking of process records in case of defects.
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We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.
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