I will explain the risks of having only one supplier for painting and the steps to smoothly establish a second supplier.
There is only one outsourcing company for painting. When production stops, there is no alternative, and this cannot be safeguarded by inventory. ────────────── ■ Cause of Occurrence Painting is an equipment-intensive industry, and if the furnace stops, there is no alternative. Production will halt due to disasters, equipment failures, or restrictions on raw material supply. ■ The Truth During the solvent shortage in spring 2026, some factories experienced delays in painting due to shipment restrictions. It takes several weeks to establish a new outsourcing partner due to color matching and setting conditions. If you start looking for alternatives after production has stopped, it will be too late. ■ Improvement Measures Divert about 10% of the quantity to a secondary supplier while maintaining conditions. Place regular small orders to keep color samples and process conditions intact. Please utilize the materials summarizing the procedures for establishing a secondary supplier.
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Corresponding lot: from 1 piece to mass production / Standard delivery time: 5 business days / Urgent response: emergency response available within 3 days / Construction method: solvent-based baking paint, powder coating / Maximum dimensions supported: 2000mm
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Applications/Examples of results
Diversification of procurement risks in the purchasing department and securing secondary suppliers in the business continuity plan. Maintaining conditions through small regular orders and responding to emergencies.
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We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.
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