Transforming the "tacit knowledge" of automobile assembly into organizational strength. Skill inheritance program.
[For the Automotive Industry] Visualization of Techniques and Skills in Assembly Support / Implicit Knowledge Succession Support Service In the automotive industry's assembly processes, the succession of advanced skills and know-how possessed by skilled technicians is crucial for maintaining product quality and production efficiency. Particularly in situations requiring complex assembly tasks or fine adjustments, experience-based "intuition, tips, and judgment criteria" significantly influence quality. The loss of these personalized techniques due to the retirement or transfer of veteran technicians increases the risk of production line stagnation and quality decline. This program addresses these challenges by systematizing the implicit knowledge lying dormant in the field and organizing and standardizing it into a form that anyone can understand and utilize, thereby supporting skill succession in assembly assistance. [Usage Scenarios] - Loss of assembly skills due to the retirement or transfer of experienced workers - Shortening the training period for young and new operators - Standardization of assembly tasks and stabilization of quality - Increased flexibility of production lines through multi-skilled workers [Effects of Implementation] - Standardization and improvement of quality in assembly tasks - Maintenance and enhancement of production efficiency - Reduction of training costs and early development of workforce - Overall improvement of organizational technical capabilities and elimination of personalization
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【Features】 - Visualizing and structuring the "intuition, tips, and criteria" of veteran engineers through a unique "13 focal points" - Systematically organizing work procedures, key quality points, responses to abnormalities, and reasons for judgments - Promoting skill inheritance by converting knowledge into a format that anyone can understand - Supporting a wide range of areas including design, manufacturing, maintenance, and quality control - Providing comprehensive support from diagnosis to implementation through issue analysis and expert collaboration by exbridge
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It is being utilized for measures against skill hollowing in the manufacturing industry, quality stabilization, young talent development, elimination of dependency on specific individuals, overseas factory expansion, and promotion of DX (digital transformation). In a case study involving a plating manufacturing company, in response to the risk of losing unique technologies due to veteran retirements, exbridge collaborated with experts to visualize the technology, achieving quality stabilization and standardization. Additionally, in the design department, the previously individualized estimation and design tasks were structured, establishing a system that allows young engineers to perform the tasks in a short period. It is being used not only for technology transfer but also for building a knowledge base that will lead to future utilization of DX and AI.
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Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.
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