【JIMTOF Exhibition】Reduce Setup Time! Magnetic Vise for Cutting *Free Case Studies Available
Earth-Chain / ECB Series (Permanent Magnet) ・EEPM/EEPG Series (Permanent Electromagnet)
We will provide a collection of successful case studies demonstrating improved productivity for free! With the Mag Vice, you can reduce setup time and process multiple items simultaneously. *Free demos available.
Amid rising various costs, there is a strong demand for reducing production costs through the improvement of machine tool "operating rates." The MagVice instantly clamps workpieces using magnetic force, dramatically shortening the labor-intensive setup time. By enabling simultaneous processing of multiple parts and five-sided machining in one go, it significantly enhances processing efficiency and achieves shorter delivery times. Concerns such as "Will chips stick?" are completely unnecessary if used correctly. At the upcoming JIMTOF2026 (West Hall W2073), we will have a live demonstration and a "Special Consultation Corner." Our sales team will kindly and thoroughly explain everything from the properties of magnets to efficient usage methods in response to questions like "Can we use this in our company?" Please bring your company's drawings and actual workpieces. We will provide concrete solutions that directly address your challenges, such as optimal clamping methods and simulations for reducing setup time. Free machining tests using demonstration machines at our booth are also available. To make effective use of your limited time and ensure you take home reliable solutions, we kindly ask you to make a reservation in advance via the link.
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basic information
【Common Features and Overwhelming Benefits of MagVice】 ■ Setup Revolution: Quickly and reliably holds irregularly shaped workpieces that are difficult to clamp, thanks to the induction block. ■ Five-Sided Machining in One Go: Eliminates tool interference to the utmost limit. Significantly reduces lead time through process consolidation. ■ Trouble-Free Design: Since the magnetic flux is completely contained within the workpiece, there is no chip adhesion on the surface. Fully compatible with wet machining using coolant. ■ Compatible with Black Skin Workpieces: Makes the challenging process of removing black skin easy when used in conjunction with a dedicated distortion removal block. Flexibly accommodates a variety of workpiece sizes. 【Permanent Magnetic Clamping Block (No Power Required)】 ■ Utilizes very powerful neodymium magnets. Magnetic force can be turned ON/OFF instantly with just a lever operation. ■ Equipped with a linking function for multiple chucks. Large workpieces can be attached and detached all at once with a single lever operation. 【Permanent Electromagnetic Chuck (Energy-Saving, High-Precision Machining)】 ■ Uses neodymium and alnico magnets. Energy-saving design that only powers on during magnetic force ON/OFF. ■ Cable removal is possible during machining. Since no power is needed and the chuck does not generate heat, it is ideal for high-precision machining that is sensitive to thermal displacement. *Verification of clamping methods using actual machines is available at the JIMTOF consultation corner.
Price information
Please feel free to contact us regarding the price.
Delivery Time
※In-stock items are available for immediate delivery. Special order items take about 1 to 3 months.
Applications/Examples of results
**Main Uses** - Process consolidation on 5-axis and multi-surface machining machines (achieving 5-sided machining in one go with zero tool interference) - Simultaneous processing of multiple parts on machining centers (maximizing layout efficiency) - Reliable clamping of irregular and stepped workpieces using induction blocks - First-stage processing and heavy cutting of black skin workpieces (unmachined surfaces) - High-precision machining of precision parts that are extremely sensitive to thermal displacement (application of permanent electromagnetic chucks) **Implementation Results and Overwhelming Cost Effectiveness** - Automotive parts manufacturers: Eliminated all costs related to the design and storage of dedicated jigs. No need for setup changes across multiple processes, reducing setup time from 60 minutes to just 5 minutes. The machine's operating rate improved dramatically. - Mold and precision parts manufacturers: Dramatically improved unmanned operation hours of machine tools at night due to the arrangement of multiple parts. Stable and powerful clamping suppressed vibrations during cutting, achieving both extended tool life and halved lead times. - Industrial machinery parts manufacturers: Uniformly held irregular black skin workpieces. The workpieces did not move even during heavy cutting, completely eliminating precision defects. ★ At the special consultation corner of JIMTOF2026 (West W2073), we will individually propose more detailed success stories from the same industry and specific investment recovery simulations.
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Company information
Our company specializes in "workholding tools" that maximize the operating rate of machine tools. In particular, we are focusing on the rapidly increasing demand for 5-axis machining and multi-surface machining, offering products such as "self-centering vises for 5-axis machining" and "EWR series wire-cut vises" that dramatically reduce setup time, as well as "mag vises (magnetic chucks)" and "automation-compatible mag vises" that enable simultaneous processing of five surfaces. We integrate our role as the exclusive distributor in Japan for globally renowned manufacturers such as Taiwan's "Earth Chain" and "Gintec," and the American "Paitape," with our function as a fabless manufacturer of our own brand (FIRSTEC) produced in overseas partner factories, supplying high-precision products that meet the needs of the field. Not only do we sell products, but we also provide proposals for optimal jig configurations based on machining conditions, loan demo machines, and extensive support for implementation. With a comprehensive after-sales service system that includes quality assurance, repair, and maintenance, we strongly support our customers' productivity improvement and labor-saving efforts.
![[Free Case Study Available] Improving Productivity in Machining Using Magnetic Vices for Cutting](https://image.mono.ipros.com/public/product/image/d65/2001197426/IPROS7259426516999947693.png?w=280&h=280)
