Contract processing: All electric injection molding machines for resin parts are under waveform monitoring!
Prototyping and mass production outsourcing for automotive and medical parts! Providing stable continuous processing with the visualization of operating waveform data from 18 electric molding machines and self-sustaining power supply equipment.
The precision plastic injection molding contract processing system is a contract production system designed to prevent dimensional variations, distortions, and unexpected stoppages that occur during the molding process. "Due to fluctuations in ambient temperature, we inevitably fall outside the dimensional tolerances..." For such situations, we provide reliable stable processing through centralized network monitoring of all machines and temperature control management. 【Recommended for these concerns】 ◆ Dimensions of molded products are affected by changes in temperature and humidity ◆ Unable to trace the cause of molding defects, causing difficulties ◆ No contract manufacturers available for prototyping or mass production in a clean room environment ＜Reasons for being chosen＞ - All electric molding machines from 20t to 200t are connected to a network, allowing for monitoring of injection pressure and screw operation waveforms to immediately detect deviations - A secondary cooling system and centralized temperature management in the clean room suppress mold expansion and distortion, maintaining precision within ±0.01mm tolerances - A self-sufficient power supply system with 763kW solar power generation and power conditioning, establishing a robust 24-hour continuous operation system resistant to external power limitations and sudden outages For any questions regarding specifications or prototypes, please feel free to download the catalog or contact us.
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basic information
Electric Injection Molding Machine Equipment <All manufactured by FANUC Corporation>: Clamping Force Model Name Quantity 300 ROBOSHOT α-S250iA 1 unit 180 ROBOSHOT α-S150iA 2 units 180 ROBOSHOT α-S150iB 3 units 125 ROBOSHOT S-2000i 125B 2 units 125 ROBOSHOT α-S100iA 9 units 125 ROBOSHOT α-S100iB 2 units 50 ROBOSHOT α-50iA 1 unit 50 ROBOSHOT S-2000i 50A 1 unit 50 ROBOSHOT S-2000i 50B 2 units 50 ROBOSHOT α-S50iA 2 units 30 ROBOSHOT S-2000i 30B 1 unit 30 ROBOSHOT α-S30iA 2 units 30 ROBOSHOT α-S30iBJ 1 unit 15 ROBOSHOT α-S15iA 1 unit *Other equipment can be viewed in the catalog.
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Applications/Examples of results
Corresponding processes and scenes: - Prevention of dimensional variation and shrinkage in plastic molded products caused by changes in ambient temperature and mold temperature. - Continuous molding processes for automotive connectors and precision gears using engineering plastics and super engineering plastics such as POM, PBT, and LCP. - Transition from manual condition checks reliant on the experience and intuition of operators to fully automated aggregation of waveform data and a traceability system. Applicable fields and work examples: Used in manufacturing lines for automotive electrical components, medical disposable devices, and semiconductor-related transport containers, where micron-level dimensional tolerances and prevention of foreign material contamination are required for thin-walled and precision resin parts. With secondary cooling equipment and a centralized control network, it supports mass production while maintaining yield even with expensive and difficult-to-mold materials.
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Company information
Since our establishment in 1955 as a manufacturer of plastic resin products, we have grown by addressing various challenges and needs from our customers. To deliver on one of our customers' needs for "stable quality" and "high-quality products," we have organized our business processes and are thoroughly implementing CAPDo. Additionally, we are focusing on creating an environment that allows us to address various customer needs, requests, and problem-solving by establishing new factories, installing clean rooms, and introducing advanced equipment and devices utilizing IoT, while promoting systematization of our production management system to improve quality and delivery times.
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