中谷製作所 Product Lineup

Nakatani Manufacturing's injection molding service is a contract manufacturing technology that prevents dimensional errors and molding defects that occur in precision machining lines. "Yield is not improving due to variations in molding conditions..." For such situations, we provide excellent product stability through 24-hour data monitoring via IoT and the CAPDo cycle. 【Recommended for the following issues】 ◆ Heavy metal parts, making lightweighting and cost reduction difficult ◆ Concerns about deviations in molding conditions and defective products during nighttime operations ◆ Difficulties in molding in a clean environment and managing dimensions at the micron level ＜Reasons for choosing us＞ - Real-time monitoring with 30 electric injection molding machines (15t to 300t) and Fanuc roboshot-linki2 to suppress deviations - Comprehensive support for all 12 processes from prototyping to mass production and assembly in-house, reducing the barriers to implementation - Directly connected to zero defective product outflow through 100% and sampling inspections using Keyence's image and 3D measuring equipment For any questions regarding super engineering plastic molding or metal alternatives, please download our catalog or feel free to contact us.

• Processing Contract
• plastic

The precision plastic injection molding contract processing system is designed to prevent dimensional variations and distortions that occur during the molding of PA, POM, PEEK, and composite resins. "I want to reduce the weight of metal parts, but maintaining dimensional tolerances and strength is difficult..." For such situations, we provide stable processing through a clean environment and network monitoring of all machines. 【Recommended for the following issues】 ◆ Struggling with dimensional fluctuations and distortions during PEEK or PPS molding ◆ Wanting to convert metal parts to resin but worried about a decrease in strength ◆ Unable to find a clean molding room that can handle difficult-to-mold materials <Reasons for choosing us> - We support a wide range of materials from general-purpose resins to PA, POM, PEEK, and composite resins, guiding the resinification of metal parts from a technical perspective based on our extensive track record. - All molding machines from 20t to 200t are connected, allowing real-time monitoring of injection pressure and screw operation waveforms to immediately detect quality anomalies. - By centrally managing the temperature of the secondary cooling system and clean room, we minimize fluctuations in mold temperature and maintain precision within ±0.01mm tolerances. For any questions regarding specifications or prototypes, please feel free to download our catalog or contact us.

• plastic
• Processing Contract

The precision plastic injection molding contract processing system is designed to prevent distortion and shrinkage that occur during the molding of super engineering plastics such as PPS and PEEK, as well as composite resins. "For difficult-to-mold materials that fall outside dimensional tolerances..." This system provides stable processing through a clean environment and network monitoring of all machines. 【Recommended for the following issues】 ◆ Struggling with dimensional distortion or shrinkage during PPS or PEEK molding ◆ Wanting to convert metal parts to resin but concerned about strength reduction ◆ Unable to find a clean molding room that can handle difficult-to-mold materials <Reasons for being chosen> - Capable of handling everything from general-purpose resins to PPS, PEEK, and composite resins, we guide the resin conversion of metal parts based on our extensive experience. - All molding machines from 20t to 200t are connected, allowing real-time monitoring of injection pressure waveforms to immediately detect quality anomalies. - A secondary cooling system and centralized temperature management of the clean room suppress mold expansion and distortion, maintaining precision within ±0.01mm tolerances. For any questions regarding specifications or prototypes, please feel free to download our catalog or contact us.

• plastic
• Processing Contract

The precision plastic injection molding contract processing system is a contract production system designed to prevent dimensional variations, distortions, and unexpected stoppages that occur during the molding process. "Due to fluctuations in ambient temperature, we inevitably fall outside the dimensional tolerances..." For such situations, we provide reliable stable processing through centralized network monitoring of all machines and temperature control management. 【Recommended for these concerns】 ◆ Dimensions of molded products are affected by changes in temperature and humidity ◆ Unable to trace the cause of molding defects, causing difficulties ◆ No contract manufacturers available for prototyping or mass production in a clean room environment ＜Reasons for being chosen＞ - All electric molding machines from 20t to 200t are connected to a network, allowing for monitoring of injection pressure and screw operation waveforms to immediately detect deviations - A secondary cooling system and centralized temperature management in the clean room suppress mold expansion and distortion, maintaining precision within ±0.01mm tolerances - A self-sufficient power supply system with 763kW solar power generation and power conditioning, establishing a robust 24-hour continuous operation system resistant to external power limitations and sudden outages For any questions regarding specifications or prototypes, please feel free to download the catalog or contact us.

• plastic
• Processing Contract

The precision plastic molding and centralized management system is a contract processing system designed to prevent dimensional defects and distortions caused by temperature changes in molds during the resin molding process. "For each lot, dimensions vary and yield does not improve..." For such situations, we provide reliable quality stability through network monitoring of all machines and environmental control. 【Recommended for these issues】 ◆ Dimensions of molded products fluctuate due to outside temperature and seasonal changes ◆ When molding defects occur, there is no data left to investigate the causes ◆ Unable to find a contractor for precision parts that require cleanliness <Reasons for being chosen> - All molding machines from 20t to 200t are connected via ROBOSHOT-LINKi2, allowing real-time recording of condition changes and alarm history - Mold temperature is maintained through secondary cooling systems and clean room temperature control, accommodating precision levels of ±0.01mm - Self-supplied power from a 763kW solar power generation and power conditioner reduces the risk of power fluctuations even during 24-hour continuous operation For any questions regarding specifications or prototypes, please feel free to download the catalog or contact us.

• plastic
• Processing Contract

Our company manufactures various plastic parts used in a wide range of fields, including scientific and medical components, automotive parts, industrial parts, home appliance parts, and electronic device parts. We are committed to a clean environment and temperature control for plastic resin and metal alternatives, specializing in the precision processing of parts. 【Products Offered】 ■ Electronic devices and mechanical components ■ Medical device parts ■ Home appliance and automotive brake parts (critical safety components) *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Other Auto Parts