Precision injection molding of PA, POM, and PEEK for metal resinization and difficult-to-form materials.
For sites struggling with the resinization of metal parts and the shrinkage of difficult-to-mold materials! We monitor the injection pressure waveform of all machines in real-time to prevent deviations in conditions and improve yield.
The precision plastic injection molding contract processing system is designed to prevent dimensional variations and distortions that occur during the molding of PA, POM, PEEK, and composite resins. "I want to reduce the weight of metal parts, but maintaining dimensional tolerances and strength is difficult..." For such situations, we provide stable processing through a clean environment and network monitoring of all machines. 【Recommended for the following issues】 ◆ Struggling with dimensional fluctuations and distortions during PEEK or PPS molding ◆ Wanting to convert metal parts to resin but worried about a decrease in strength ◆ Unable to find a clean molding room that can handle difficult-to-mold materials <Reasons for choosing us> - We support a wide range of materials from general-purpose resins to PA, POM, PEEK, and composite resins, guiding the resinification of metal parts from a technical perspective based on our extensive track record. - All molding machines from 20t to 200t are connected, allowing real-time monitoring of injection pressure and screw operation waveforms to immediately detect quality anomalies. - By centrally managing the temperature of the secondary cooling system and clean room, we minimize fluctuations in mold temperature and maintain precision within ±0.01mm tolerances. For any questions regarding specifications or prototypes, please feel free to download our catalog or contact us.
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Electric Injection Molding Machine Equipment <All manufactured by FANUC Corporation>: Clamping Force Model Name Quantity 300 ROBOSHOT α-S250iA 1 unit 180 ROBOSHOT α-S150iA 2 units 180 ROBOSHOT α-S150iB 3 units 125 ROBOSHOT S-2000i 125B 2 units 125 ROBOSHOT α-S100iA 9 units 125 ROBOSHOT α-S100iB 2 units 50 ROBOSHOT α-50iA 1 unit 50 ROBOSHOT S-2000i 50A 1 unit 50 ROBOSHOT S-2000i 50B 2 units 50 ROBOSHOT α-S50iA 2 units 30 ROBOSHOT S-2000i 30B 1 unit 30 ROBOSHOT α-S30iA 2 units 30 ROBOSHOT α-S30iBJ 1 unit 15 ROBOSHOT α-S15iA 1 unit *Other equipment can be viewed in the catalog.
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Applications/Examples of results
Corresponding processes and scenes: - Prevention of dimensional variation, distortion, and shrinkage during the molding of super engineering plastics such as PEEK, PPS, and LCP. - Weight reduction and cost savings by switching from metal gears and structural parts to composite resin and engineering plastic components. - Transition from relying on the intuition of on-site workers for condition adjustments to a system of fully automated aggregation and visualization of operational waveform data. Applicable fields and work examples: In manufacturing lines for automotive electrical components, chemical-resistant parts, electronic and office equipment parts, and medical devices, thin-walled and precision resin parts that require high heat resistance and mechanical strength are utilized. By employing secondary cooling equipment and centralized temperature control in clean rooms, mass production is achieved with minimized quality loss, even for difficult-to-mold materials that are easily affected by environmental changes.
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Since our establishment in 1955 as a manufacturer of plastic resin products, we have grown by addressing various challenges and needs from our customers. To deliver on one of our customers' needs for "stable quality" and "high-quality products," we have organized our business processes and are thoroughly implementing CAPDo. Additionally, we are focusing on creating an environment that allows us to address various customer needs, requests, and problem-solving by establishing new factories, installing clean rooms, and introducing advanced equipment and devices utilizing IoT, while promoting systematization of our production management system to improve quality and delivery times.




