Super engineering plastics injection molding | High precision for medical parts with clean room compatibility
If you are struggling with micron-level requirements and strict hygiene standards, we can respond with a thorough quality assurance system using clean rooms and image measurement devices.
Nakatani Manufacturing's injection molding service is a contract manufacturing technology that prevents dimensional errors and molding defects that occur in precision machining lines. "Yield is not improving due to variations in molding conditions..." For such situations, we provide excellent product stability through 24-hour data monitoring via IoT and the CAPDo cycle. 【Recommended for the following issues】 ◆ Heavy metal parts, making lightweighting and cost reduction difficult ◆ Concerns about deviations in molding conditions and defective products during nighttime operations ◆ Difficulties in molding in a clean environment and managing dimensions at the micron level ＜Reasons for choosing us＞ - Real-time monitoring with 30 electric injection molding machines (15t to 300t) and Fanuc roboshot-linki2 to suppress deviations - Comprehensive support for all 12 processes from prototyping to mass production and assembly in-house, reducing the barriers to implementation - Directly connected to zero defective product outflow through 100% and sampling inspections using Keyence's image and 3D measuring equipment For any questions regarding super engineering plastic molding or metal alternatives, please download our catalog or feel free to contact us.
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basic information
Electric Injection Molding Machine Equipment <All manufactured by FANUC Corporation>: Clamping Force Model Name Quantity 300 ROBOSHOT α-S250iA 1 unit 180 ROBOSHOT α-S150iA 2 units 180 ROBOSHOT α-S150iB 3 units 125 ROBOSHOT S-2000i 125B 2 units 125 ROBOSHOT α-S100iA 9 units 125 ROBOSHOT α-S100iB 2 units 50 ROBOSHOT α-50iA 1 unit 50 ROBOSHOT S-2000i 50A 1 unit 50 ROBOSHOT S-2000i 50B 2 units 50 ROBOSHOT α-S50iA 2 units 30 ROBOSHOT S-2000i 30B 1 unit 30 ROBOSHOT α-S30iA 2 units 30 ROBOSHOT α-S30iBJ 1 unit 15 ROBOSHOT α-S15iA 1 unit *Other equipment can be viewed in the catalog.
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Applications/Examples of results
Corresponding processes/scenes: - Prevention and improvement of dimensional changes and quality fluctuations that occur during the transition from prototype evaluation to mass production. - High-precision injection molding and welding processes handling super engineering plastics and composite resins such as PPS, PEEK, and LCP. - Transition from structural components traditionally relying on metal processing such as cutting to lightweight and rust-resistant lines through resin use. Applicable fields/work examples: In manufacturing lines for automobiles, medical devices, electronic components, and industrial machinery, it is utilized in areas requiring high durability, such as critical safety components for vehicles (brakes, etc.), medical tubes and containers with strict hygiene standards, and precision gears and housings requiring micron-level accuracy.
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Company information
Since our establishment in 1955 as a manufacturer of plastic resin products, we have grown by addressing various challenges and needs from our customers. To deliver on one of our customers' needs for "stable quality" and "high-quality products," we have organized our business processes and are thoroughly implementing CAPDo. Additionally, we are focusing on creating an environment that allows us to address various customer needs, requests, and problem-solving by establishing new factories, installing clean rooms, and introducing advanced equipment and devices utilizing IoT, while promoting systematization of our production management system to improve quality and delivery times.
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