Supports super engineering plastics and composite resins | Precision plastic injection molding contract services
For sites struggling with shrinkage and distortion of PEEK and PPS! We prevent quality fluctuations of difficult-to-form materials and improve yield with a clean environment and a fully monitored network.
The precision plastic injection molding contract processing system is designed to prevent distortion and shrinkage that occur during the molding of super engineering plastics such as PPS and PEEK, as well as composite resins. "For difficult-to-mold materials that fall outside dimensional tolerances..." This system provides stable processing through a clean environment and network monitoring of all machines. 【Recommended for the following issues】 ◆ Struggling with dimensional distortion or shrinkage during PPS or PEEK molding ◆ Wanting to convert metal parts to resin but concerned about strength reduction ◆ Unable to find a clean molding room that can handle difficult-to-mold materials <Reasons for being chosen> - Capable of handling everything from general-purpose resins to PPS, PEEK, and composite resins, we guide the resin conversion of metal parts based on our extensive experience. - All molding machines from 20t to 200t are connected, allowing real-time monitoring of injection pressure waveforms to immediately detect quality anomalies. - A secondary cooling system and centralized temperature management of the clean room suppress mold expansion and distortion, maintaining precision within ±0.01mm tolerances. For any questions regarding specifications or prototypes, please feel free to download our catalog or contact us.
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basic information
Electric Injection Molding Machine Equipment <All manufactured by FANUC Corporation>: Clamping Force Model Name Quantity 300 ROBOSHOT α-S250iA 1 unit 180 ROBOSHOT α-S150iA 2 units 180 ROBOSHOT α-S150iB 3 units 125 ROBOSHOT S-2000i 125B 2 units 125 ROBOSHOT α-S100iA 9 units 125 ROBOSHOT α-S100iB 2 units 50 ROBOSHOT α-50iA 1 unit 50 ROBOSHOT S-2000i 50A 1 unit 50 ROBOSHOT S-2000i 50B 2 units 50 ROBOSHOT α-S50iA 2 units 30 ROBOSHOT S-2000i 30B 1 unit 30 ROBOSHOT α-S30iA 2 units 30 ROBOSHOT α-S30iBJ 1 unit 15 ROBOSHOT α-S15iA 1 unit *Other equipment can be viewed in the catalog.
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Applications/Examples of results
Corresponding processes and scenes: - Prevention of dimensional variation and shrinkage during the molding of super engineering plastics such as PEEK, PPS, and LCP. - Weight reduction and cost savings by switching from metal gears and frame structural components to composite resin and engineering plastic parts. - Transition from relying on experience and intuition for molding condition management to a centralized data system and automatic monitoring system for all machines. Applicable fields and work examples: In manufacturing lines for automotive electrical components, chemical parts, electronic and office automation equipment parts, and medical devices, precision resin parts that require high heat resistance, chemical resistance, and mechanical strength are utilized. By employing secondary cooling equipment and centralized temperature control in clean rooms, high yield production is maintained even for difficult-to-mold materials that are easily affected by environmental changes.
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Company information
Since our establishment in 1955 as a manufacturer of plastic resin products, we have grown by addressing various challenges and needs from our customers. To deliver on one of our customers' needs for "stable quality" and "high-quality products," we have organized our business processes and are thoroughly implementing CAPDo. Additionally, we are focusing on creating an environment that allows us to address various customer needs, requests, and problem-solving by establishing new factories, installing clean rooms, and introducing advanced equipment and devices utilizing IoT, while promoting systematization of our production management system to improve quality and delivery times.
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