Support service for establishing on-site improvements and KPI design for food processing.
JEMCO | On-site Improvement, KPI Design, Business Efficiency Support
Do not make the yield of food processing a "one-time activity." Visualize it with KPIs and establish a continuous improvement system on-site.
In the food processing industry, minimizing raw material loss and improving yield are key to maintaining profitability. In particular, it is essential to identify the causes of defects in the manufacturing process and to have a system in place for continuously verifying the effectiveness of improvement measures. However, challenges are often observed on the ground, such as improvement activities not becoming established and reverting to previous methods, or unclear specific performance indicators that do not lead to productivity improvements. This service is designed to measure "performance KPIs" such as defect rates and rework counts as indicators that can be measured on-site, supporting the execution of improvements, verification of effects, and standardization, thereby establishing a system that allows for continuous yield improvement driven by the site. 【Usage Scenarios】 - Sites where the defect rate remains high and there is a desire to identify causes and establish countermeasures. - Processes where improvement proposals are made, but it is unclear whether they contribute to actual yield improvement. - Environments where improvement activities end as temporary events and do not become part of the daily operations on-site. 【Effects of Implementation】 - Objective understanding of improvement effects through visualization of defect rates and rework counts. - Reliable setting of improvement themes through reflection based on KPIs. - Organizational yield improvement through the standardization of successful improvement methods and horizontal deployment to other lines.
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basic information
【Features】 - Organize the current issues on-site and design "Outcome KPIs" that directly lead to yield improvement. - Compare and verify numerical data before and after improvements to objectively evaluate the effectiveness of measures. - Support the establishment of a system that can be continuously measured and operated on-site. - Standardize successful cases and promote horizontal deployment to other lines and departments. - Support the establishment of a self-sustaining system that allows for continuous improvement driven by the site. 【Our Strengths】 Through our business ecosystem 'exbridge', we explore and introduce the most suitable specialized consultants and solution partners for solving manufacturing site challenges. We provide rapid and efficient support utilizing our network, from on-site improvement activities to solving management issues, contributing to the sustainable growth and value enhancement of companies.
Price information
Price Information We will provide a customized estimate based on the relevant site, improvement theme, scope of support, and implementation period. Price Range Negotiable Delivery Time Negotiable
Delivery Time
※Based on the current improvement activities, target operations, existing KPIs, and improvement issues, we will propose the support content and schedule.
Applications/Examples of results
- On-site improvements end up being temporary. - I want to quantify the results of improvement activities. - I want to review the KPI that only looks at the number of improvements. - I want to improve productivity and working hours. - I want to reduce defect rates and rework. - I want to reduce equipment downtime. - I want to visualize the effects before and after improvements. - I don't want improvement meetings to end with just numerical reports. - I want the site to be able to discover improvement themes on its own. - I want to standardize improvement activities and deploy them to other departments. - I want to create an organization where the PDCA cycle continues to operate.
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Company information
Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.
