Support for the transmission of technology and skills in the manufacturing industry for chemical plants.
JEMCO | Support for Technical and Skill Inheritance and Elimination of Personalization
Formalizing the abnormal detection know-how of veterans. We share the criteria for judgment to support safety and stable operations on-site.
In chemical plant operations, the judgment of skilled professionals is essential for ensuring stable equipment operation and safety, as they can detect even slight abnormal sounds, vibrations, and minute changes in instruments. However, the criteria for detecting such anomalies often rely on the individual experience of veteran workers, making it a challenge to pass this knowledge on to younger employees. Delays in judgment or oversights can lead to serious troubles, so it is necessary to articulate tacit knowledge and create a system that can be shared throughout the organization. This service organizes the judgment criteria through interviews with experienced workers and guides the next generation to a state where they can replicate these practices in the field. 【Usage Scenarios】 - Standardization of judgment criteria for detecting early signs of abnormalities in plant equipment - Articulation of inspection know-how based on the "five senses" possessed by skilled workers - Education of young operators on response procedures during abnormal situations 【Benefits of Implementation】 - Clarification of judgment criteria that had become personalized, leading to uniformity in anomaly detection accuracy - Increased efficiency in training younger employees and faster decision-making in the field - Establishment of a long-term safe operation system for the plant through the institutionalization of technology transfer
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basic information
**Features** - Extraction of tacit knowledge and know-how through interviews with experienced professionals - Organization and formalization of the reasoning behind judgments, answering "why this decision was made" - Development of work procedures and standard documents tailored to on-site practical work - Systematization of young employee training and on-the-job training (OJT) - Establishment of a self-sustaining system that can be continued and horizontally deployed within the company **Our Strengths** We develop the business ecosystem "exbridge" to support problem-solving in line with management and operational challenges by collaborating with the most suitable experts. Utilizing our network, we provide solutions that contribute to sustainable growth and value enhancement for companies.
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※We will individually propose based on the confirmation of the relevant technologies, skills, scope of work, and support content.
Applications/Examples of results
It can be utilized for the transmission of technology and skills centered around the manufacturing site, the elimination of dependency on specific individuals, and human resource development. - I want to prepare for the retirement of veterans. - I want to preserve the tacit knowledge of skilled workers. - I want to eliminate dependency on specific employees for tasks. - I want to systematize on-the-job training (OJT). - The manual does not match the actual site. - I want young employees to be able to reproduce the technology. - I want to horizontally deploy technology transmission to other departments. - I want to build a self-sustaining system that can continue within the company.
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Company information
Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.





