Inspection operations and quality control improvement support for printing and packaging.
Exbridge
We support the standardization of color difference and print misalignment inspection and the efficiency of quality management.
In the printing and packaging industry, strict color difference management and prevention of misalignment are required to maintain the brand value of products. Especially in environments where small-batch production and shorter delivery times are advancing, moving away from inspections relying on the visual judgment of skilled workers and standardizing inspection procedures are key to stabilizing quality. Inappropriate inspection standards and personalized procedures can lead to variations in quality and rework. This service helps organize on-site challenges and supports the efficiency of inspection operations and the establishment of a quality management system. 【Usage Scenarios】 - Sites where inspection standards for color differences and misalignment vary by operator - Processes that spend a lot of time creating and aggregating inspection records - Operations where the inspection know-how of skilled workers is not passed down, leading to unclear procedures 【Effects of Implementation】 - Unification of quality judgment standards through the visualization of inspection procedures - Reduction of man-hours through the efficiency of inspection form creation and aggregation tasks - Stabilization of inspection accuracy through the inheritance of skilled workers' know-how
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basic information
【Features】 - Understanding the current state of inspection operations and organizing issues - Visualization of inspection procedures and work methods - Organization and standardization of quality judgment criteria - Review of inspection records and report operations - Transmission of skills and techniques from experienced workers 【Our Strengths】 Through the business ecosystem 'exbridge', we collaborate with experts well-versed in improving manufacturing sites. We explore and introduce optimal solutions tailored to your management and operational challenges, supporting rapid and efficient problem-solving.
Price information
Initial consultation: Free (scope of support to be confirmed in advance) For specific investigations, business improvement support, standardization, and skill transfer projects, we will provide individual estimates based on your requests.
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Applications/Examples of results
【Expected Use Cases】 - Time is being spent on creating and compiling inspection forms. - Inspection procedures vary by person in charge. - Inspection tasks are delayed in the absence of veterans. - The criteria for quality judgment are not documented. - It takes time to search for past inspection records. - We want to streamline the confirmation of defect trends and information sharing. - We want to promote the transfer of inspection know-how to younger employees. 【Targeted Operations】 Incoming inspections, in-process inspections, shipping inspections, quality control, standardization of work on the manufacturing floor, etc. *The above are expected use cases and do not represent the implementation results of individual companies.
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| Model number | overview |
|---|---|
| Organizing Issues in Inspection Operations | We will understand the current state of the inspection process, organize issues such as work burden and dependency on specific individuals, and support the clarification of items to be improved and their priorities. |
| Standardization of inspection procedures and criteria. | Visualize different inspection procedures and quality judgment criteria for each person in charge. We support the establishment of a business system that is easy to handle even in the absence of veterans. |
| Efficiency improvement of inspection sheet creation and aggregation tasks. | We will review the creation, recording, and aggregation methods of the inspection forms and consider improvements aimed at reducing duplicate work and the burden of manual tasks. |
| Support for organizing and utilizing inspection data. | We are considering a system to organize past inspection records and make it easier to find necessary information. This will support the confirmation of defect trends and the sharing of quality information. |
| Inheritance of inspection know-how from skilled practitioners. | Visualizing the key points of inspection and decision-making methods during abnormalities held by experienced practitioners. Supporting the transfer of skills to younger employees and stabilizing inspection quality. |
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Company information
Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.




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