Support for inspection operations and quality control improvement for chemical product manufacturing.
Exbridge
We support the standardization of tests to suppress component variation and the efficiency of quality control.
In the field of chemical product manufacturing, it is essential to minimize the variation in components to stabilize product quality. In particular, standardizing inspection procedures during the manufacturing process and clarifying quality judgment criteria are crucial for maintaining product uniformity. The personalization of inspections and ambiguity in procedures can lead to variations in quality. This service supports the establishment of a stable quality management system by organizing the on-site situation and assisting in the standardization and efficiency of inspection tasks. 【Usage Scenarios】 - Suppressing variation through standardization of component analysis and inspection procedures - Formalizing the inspection know-how of experienced personnel - Accelerating data sharing through the digitization of inspection records 【Effects of Implementation】 - Reducing variation in quality judgments through standardized inspection procedures - Strengthening the quality management system through the efficiency of inspection tasks - Stabilizing quality through the visualization of technology and skills
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basic information
【Features】 - Understanding the current state of inspection operations and organizing issues - Supporting the standardization of inspection procedures and quality judgment criteria - Reviewing the operation of inspection records and forms - Creating a system for the transmission of skills and techniques from experienced workers - Prioritizing improvement themes 【Our Strengths】 Through the business ecosystem 'exbridge', we collaborate with experts well-versed in on-site improvements in the manufacturing industry. We provide optimal solutions tailored to your management and operational challenges, supporting sustainable growth.
Price information
Initial consultation: Free (scope of response to be confirmed in advance) For specific investigations, business improvement support, standardization, and skill transfer projects, we will provide individual estimates based on your requests.
Delivery Time
Applications/Examples of results
【Expected Use Cases】 - Time is being spent on creating and aggregating inspection sheets. - Inspection procedures vary by person in charge. - Inspection operations are delayed in the absence of veterans. - The criteria for quality judgment are not documented. - It takes time to search for past inspection records. - We want to streamline the confirmation of defect trends and information sharing. - We want to promote the transfer of inspection know-how to younger employees. 【Targeted Operations】 Incoming inspections, in-process inspections, shipping inspections, quality control, standardization of work in manufacturing sites, etc. *The above are expected use cases and do not indicate the implementation results of individual companies.
Line up（5）
| Model number | overview |
|---|---|
| Organizing issues related to inspection operations | We will grasp the current state of the inspection process and organize issues such as work burden and dependency on specific individuals. We will support the clarification of items that need improvement and their priority. |
| Standardization of inspection procedures and criteria. | Visualize different inspection procedures and quality judgment criteria for each person in charge. We support the establishment of a business system that is easy to handle even in the absence of veterans. |
| Streamlining the creation and aggregation of inspection forms. | We will review the creation, recording, and aggregation methods of the inspection form and consider improvements aimed at reducing duplicate work and the burden of manual tasks. |
| Support for organizing and utilizing inspection data. | We are considering a system to organize past inspection records and make it easier to find necessary information. This will support the confirmation of defect trends and the sharing of quality information. |
| Inheritance of inspection know-how from skilled practitioners. | Visualizing the key points of inspection and decision-making methods during abnormalities held by skilled workers. Supporting the transfer of skills to young employees and stabilizing inspection quality. |
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Company information
Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.
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