Equipment Design Calculations Quick Reference Handbook | Frames, Welding, Anchors, and 9 Other Items
Aitsuin Technical Documentation (Design Notes for Automation Equipment)
When asked to 'please provide the calculations,' compile the nine calculations commonly used in equipment design into one book, including formulas and reference numbers.
"This framework, please provide the calculation report." Have you ever had the experience of being suddenly asked by a client to re-examine everything from scratch? This document is a handbook that summarizes nine calculations commonly used in equipment design (framework strength, robot framework, welding, anchor bolts, air cylinders, conveyor motors, vacuum pads, takt time, and seismic resistance of frameworks) in a quick reference format of half a page per theme. Each theme includes "basic formulas," "reference values and example calculations," and "common mistakes." For example, even for the same □50 framework, the seismic combination is 0.63 on the first floor of a factory, while it is 1.55 on the second floor of a two-story building, resulting in insufficient materials. You can access a web-based calculation tool by scanning the QR codes for each theme, where you can input your own conditions and test them. A sample (excerpt) of the framework strength calculation report and a guideline for the fees and process when requesting the creation of a calculation report have also been compiled. *The numbers are examples for explanation purposes. For more details, please download the PDF or feel free to contact us.
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basic information
【Document Overview】 - Format: PDF (A4, 8 pages) - Target Audience: Personnel responsible for production technology/equipment design at equipment manufacturers and factories 【Contents】 - A checklist for when to use it and a quick reference table for which calculations to look at - Quick reference for 9 calculations (basic formulas / reference numbers and calculation examples / common mistakes / QR codes to calculation tools) 01 Strength calculation of frames 02 Robot frames 03 Welding 04 Anchor bolts 05 Air cylinders 06 Conveyor motors 07 Vacuum pads 08 Takt time 09 Seismic calculation of frames - Sample strength calculation report (excerpt) - Estimated costs and process for requesting the creation of calculation reports *This document explains the concepts. It does not guarantee the safety of individual equipment. Actual design should be based on product technical documentation, applicable standards, and verification by experts.
Price information
The materials can be downloaded for free. The creation of calculation documents, including strength verification (manual calculations and accompanying documents), starts at 70,000 yen. We will provide a quote based on the details you provide.
Delivery Time
※The preparation of the statement typically takes 2 to 3 days at the shortest, and no longer than 1 week at the longest. It may take longer depending on the content.
Applications/Examples of results
【For those who】 - Have been asked by clients for strength calculation reports or seismic calculation reports - Are unsure if the same components as the previous equipment will suffice - Are trying to create a frame to mount a robot in-house - Are selecting cylinders or motors in "usual sizes" - Want to determine the number of people on the line and the target cycle time for the equipment 【How to use this document (example)】 1. Use the quick reference table to find the calculations you need to look at 2. Get a rough idea of the size using the basic formulas and reference numbers 3. Use the calculation tool via the QR code to input your own conditions and test 4. Document the adopted standards, coefficients, and assumptions in the calculation report If you don't have time to research under new conditions, we can handle everything from organizing the calculation assumptions to creating the calculation report (online, nationwide support).
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Company information
Aitsuin Co., Ltd. is a company that provides services such as support for building digital twins, the introduction of IoT sensors, and consulting for labor-saving and automation. Leveraging years of experience in maintenance and design in the manufacturing industry, we support problem-solving while closely aligning with the field, focusing on digital twins and IoT. We will guide small and medium-sized manufacturing sites facing various challenges, such as being understaffed and having excessive labor and time spent on the same tasks, towards appropriate solutions.
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