NEW Ultrasonic Metal Joining Machine - Dimensional Servo Precision Control - Expanding Joining Application Methods
SONICS MW Series
Direct bonding of small electrical components made of aluminum, copper, and different materials is possible. Ideal for laminated bonding of aluminum foil and copper foil! Achieve precise bonding of electrical components without solder and without resistance.
The "SONICS-MW Series" is an ultrasonic metal welding machine that achieves high response and precise control of ultrasonic output without loss, enabling extraordinary metal bonding through variable output during joining and motor pressure application. The ultrasonic oscillator is available in five frequencies: 15, 20, 30, 35, and 40 kHz, and supports a wide range of ultrasonic output from 500 to 4500 W, accommodating various metal bonding applications. 【Features】 ■ A low-cost running type based on an ultrasonic horn with a mainstream exchangeable tip system ■ High-pressure bonding is possible due to the unique ultrasonic horn function, with no distortion loss from high pressure ■ 1μm precision dimensional control using a linear encoder ■ Precise pressure control through servo motor pressure application and pneumatic control cylinder pressure application ■ Capable of bonding large components and dissimilar metals with various high-output ultrasonic machines ■ Suitable for bonding metal foils such as multilayer aluminum foil and copper foil due to diverse ultrasonic frequencies ■ Precise control of ultrasonic output enables stable airtight bonding, such as sealing copper pipes *For more details, please refer to the PDF documentation or feel free to contact us.
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basic information
【Lineup】 ◎ MW15 Series Frequency: 15KHz Maximum Output 2500–4500W ◎ MW20 Series Frequency: 20KHz Maximum Output 1200–3500W ◎ MW30 Series Frequency: 30KHz Maximum Output 500–1200W ◎ MW35 Series Frequency: 35KHz Maximum Output 500–800W ◎ MW40 Series Frequency: 40KHz Maximum Output 400–800W ◎ All series can be equipped with servo motor pressure ◎ All series can be equipped with pneumatic control cylinder pressure ◎ All series support high-response control with linear output, dimensions, energy, and precise pressure control 【Examples of Use】 Joining copper wire and aluminum wire, joining various wire materials and terminals, joining flexible and lead frames, joining various battery terminals, joining various multilayer foils, solar panel components, sealing copper pipe ends, joining cable ends, etc. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Approximately 2.5 million yen to 8 million yen.
Delivery Time
※2 to 3 months
Applications/Examples of results
■Applications■ Joining of copper wires and aluminum wires, joining of various wire materials and terminals, joining of flexible and lead frames, joining of various battery terminals, joining of various multilayer foils, solar panel components, sealing of copper tube ends, joining of cables, etc.
Detailed information
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● Ultrasonic Metal Spot Welder - Spot welding machine for joining areas up to approximately 10mm square - Suitable for multilayer metal foil bonding, joining dissimilar materials, and terminal bonding - Ultrasonic horn and anvil are low-cost types with interchangeable tips at the end
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●Wire Splicer ・Dedicated machine for direct connection of wire harnesses ・Joins copper and aluminum wires without terminals ・Ultrasonic horn and anvil are low-cost type with replaceable tip chips
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●Seam Welder ・Specialized machine for continuous joining of metal surfaces and hoop materials ・Ultrasonic continuous joining using a rotary type ・Ultrasonic horn and anvil are low-cost types with replaceable tips at the end
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●Tube Sealer ・Dedicated machine for sealing joints of copper and aluminum pipes ・Handy type suspended by a balancer ・Suitable for end processing of refrigerant pipes ・Ultrasonic horn and anvil are low-cost types with replaceable tips
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Company information
Cosmo System Co., Ltd. seeks infinite possibilities in plastic welding and metal welding, providing welding machines tailored to meet specific needs. We have formed a technical partnership with USA Sonics and independently develop and manufacture various welding devices, starting with plastic welding machines. We have established a test room to provide welding tests for various welding methods, technical comments, and data collection, where our specialized technicians will offer insights on welding shapes and methods suited to the welded products. With the slogan of always pursuing innovative ideas, we have consistently provided reliable equipment backed by proven results. If you have any issues in the fields of metal welding or plastic joining, please feel free to consult us.
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