We will perform maintenance without damaging the mold!!
Reduction of mold deposit formation defects
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basic information
This is a dedicated cleaning machine for molds that combines ultrasonic cleaning and electrolysis. The ultrasonic cleaning effectively removes solidified dirt such as deposits, while the electrolysis addresses discoloration caused by gas burning, providing a synergistic effect for thorough cleaning without damaging the mold. Removing dirt caused by gas generated from resin is easy. It can easily eliminate residues from materials like polycarbonate, which tend to produce gas. If such gas burns are left unattended, the mold will corrode, leading to irreparable damage. It revives the mold to a steel color similar to that of a new one and can tackle dirt that cannot be removed by hand polishing. Molds should always be maintained in the steel color of a new model. The photo below shows a typical mold base. You can see how gas generated by POM accumulates on the base, forming black clumps. If such gas burns are ignored, the mold will corrode, leading to dimensional inaccuracies and disrupting molding conditions, resulting in defective products. You can always keep the mold in the steel color of a new model.
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Company information
Fuchu Pura specializes in metal alternatives using engineering plastics and super engineering plastics, supporting the resin conversion of metal parts. We handle everything from mold making, prototyping, injection molding, painting, printing, assembly, machining, to overseas exports. ◎ Smart Factory: In 2005, we developed our own system to realize the IoT integration of production lines. Based on accumulated big data, we make future predictions and enable just-in-time manufacturing. ◎ Production Management System: We have independently developed management software (FPMS) that automates all management tasks from order receipt to sales. Our molding machines and measuring devices are connected online to the management system, allowing real-time viewing of production status and measurement data. ◎ Head Office Factory (Small-batch production and R&D factory): Proposals and realization of resin conversion from metal / Proven experience with 3,000 molds established. We can handle mass production of around 100 units at any time / We own dedicated development machines that can respond immediately to development projects, ranging from 20 tons to 350 tons. ◎ Motoyama Factory (Mass production factory for precision small parts): Supplies 35 million units per month to Southeast Asia / Automation of mass-produced items using engineering plastics. We have 17 unmanned gate-cutting robots and 2 fully automatic packaging machines, ensuring cost competitiveness.
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