With Shin-East's unique molding technology "Infiltration V Process," it is now possible to produce large-shaped products and complex-shaped components as a single piece!
The infiltration V process is a technology that applies the "V process method" used in casting to the molding of ceramics, enabling the high-quality production of large and complex-shaped parts in ceramics through casting molding techniques. Leveraging the properties of ceramics, it has received high acclaim in various fields, from components for manufacturing/testing equipment such as semiconductors, FPDs, and electronic parts to ultra-precision measuring instruments. We offer material selection tailored to our customers' applications and challenges. 【Features】 ■ Capable of integrated molding exceeding 4 meters with 99.5% alumina ■ Ultra-precision machining of perpendicularity, parallelism, straightness, etc., at the micrometer level ■ High freedom of shape, accommodating various forms ■ Supports a wide variety of small lots and from single-item prototypes to mass production. ■ By replacing existing parts, such as mechanical device components, with ceramics, performance improvements are achieved (heat resistance, corrosion resistance, high precision, wear resistance) ■ Expensive molds like rubber or gypsum molds are not required; wooden molds are acceptable (excluding irregular shapes) *For more details, please download the catalog or contact us directly.
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basic information
Fine ceramics come in various materials, each with its own characteristics. We will propose material selection tailored to your applications and challenges. Materials handled: ■ Alumina (Al2O3) ■ Aluminum titanate (Al2TiO5) ■ Zirconia (ZrO2) ■ Mullite (Al6O13Si2) ■ Silicon carbide (SiC) ■ Silicon nitride (Si3N4) ■ Cordierite (2MgO·2Al2O3·5SiO2) ■ Boron nitride (BN) ■ Aluminum nitride (AlN) ■ Machinable ceramics ■ Sialon ■ Zirconia-alumina (ZrO2-Al2O3) ■ Low dielectric loss alumina (Al2O3) *For more details, please contact us.
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Applications/Examples of results
【Examples of Structural Ceramic Components】 ○ Manufacturing/Inspection Equipment Guide Shaft (Hollow) ⇒ Lighter than stone or metal, and due to its high rigidity, it has minimal deflection from its own weight. ○ Manufacturing/Inspection Equipment Parts ⇒ Suitable for parts requiring high precision and high rigidity. ○ Stage Base Plate/Device Table ⇒ Achieves "flatness of 2μm," which is difficult with metal! Enables high-precision measurement and processing. ○ Various Masters ⇒ Serves as a standard for equipment assembly requiring high precision and low thermal expansion. ○ Vacuum Chamber Components ⇒ Usable for the walls of vacuum chambers due to electrical insulation and high heat resistance.
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At Shin-East V Ceramics, we leverage the properties of ceramics to provide new added value through our unique technology. We have achieved significant results and high trust across various fields, from components for manufacturing and inspection equipment, including semiconductors, LCDs, and electronic components, to ultra-precision measuring instruments such as straight edges and right-angle masters, as well as ceramics application products like XY stages. Additionally, with the sale of ceramics 3D printers, it has become easier to commercialize complex shapes that were previously difficult to handle, as well as hollow structures for weight reduction and enhanced functionality. This has led to adoption in a wider range of fields and industries, from aerospace to biomedical sectors.