List of Mold Design products
- classification：Mold Design
361～405 item / All 1554 items
Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
Presentation of explanatory materials on JIS and ISO standards. We propose suitable safety barriers from a rich product series! Free rental of demo kits.
- Other safety and hygiene products
High-quality mold manufacturing is possible.
- Mold Design
- Other molds
- Contract manufacturing
The highest quality brought by advanced equipment and cutting-edge technology.
- Contract manufacturing
- Mold Design
We will combine 45 years of mold manufacturing technology and in-house casting know-how to provide to our customers.
- Mold Design
We can design and manufacture plastic molds, as well as import plastic molded products from local manufacturers in China.
- Mold Design
Processing and assembly processes, compatible with PCB and SMT processes! "Factory Quality Audit Check Sheet" set of 3 items, basic contract set for overseas transactions (3 items), new product launch cooperation factory production outsourcing manual.
■Manufacturing Process Audit Checklist Added checklists for manufacturing process audits for automotive parts, including processing, assembly, and inspection processes, as well as additional audit items by department (production management, quality control, manufacturing, manufacturing technology, etc.). 1. Material Management 2. Incoming Inspection 3. Manufacturing (significant expansion of processing and assembly processes) 4. Inspection 5. Shipping and Packaging 6. Departmental Audits ■Factory Selection Checklist for Outsourcing 1. Organizational Structure and Quality/Reliability Awareness 2. Technical Structure 3. Manufacturing Structure 4. Quality/Reliability Assurance System 5. Manufacturing and Inspection Equipment 6. Standardization 7. Outsourcing Management 8. Special Procurement, Abnormalities, and Complaint Handling 9. Product Management ■Quality System Audit Checklist 1. Management Responsibility (Quality Policy and Objectives) 2. Quality Assurance System 3. Document Management 4. Record Management 5. Parts and Materials Management 6. Purchased Goods Management 7. Outsourcing Management 8. Management of Process Flow Diagrams and Instructions 9. In-Process Inspection 10. In-Process Abnormality Handling 11. Traceability 12. Non-Conforming Product Management 13. Corrective and Preventive Actions 14. Shipping Inspection 15. Management of Equipment and Tools 16. Measurement Instrument Management 17. Education and Training 18. 5S 19. Electrostatic Measures
Experience the excitement of challenges! We conduct thorough quality control to meet our customers' trust!
- Mold Design
- Processing Contract
- Other Auto Parts
Introducing state-of-the-art equipment on par with Japan! Timely responses are possible even in the event of sudden damage.
- Mold Design
- Prototype Services
- Contract manufacturing
![[Technical Introduction] Leave the ...](https://image.mono.ipros.com/public/product/image/859/2000829035/IPROS90429492703555568705.png?w=280&h=280){kind=small}
Using the new equipment introduced in each project! We will deliver the molds after testing and evaluation at our company.
- Mold Design
- Prototype Services
- Contract manufacturing
We handle everything from mold design and manufacturing to maintenance comprehensively.
- Mold Design
We create and provide high-quality products through innovative ideas, such as punch processing and spiral processing!
- Processing Contract
- Contract manufacturing
- Mold Design
We have test machines ranging from 45t to 200t! We also have a track record with lens-shaped thick products and decorative insert products!
- Contract manufacturing
- Press Dies
- Mold Design
![[Technical Introduction] Please lea...](https://image.mono.ipros.com/public/product/image/be3/2000817508/IPROS42635023129818315582.png?w=280&h=280){kind=small}
We offer molds designed for long-term use, focusing on materials with minimal aging changes and high-quality finishes!
- Mold Design
- Other molds
We provide high-precision and durable molds! Conventional molds from Rohm Mecatech designed for long-term use.
We provide molds designed for long-term use, focusing on materials with minimal aging changes and high-quality finishes! At Rohm Mecatech, we offer high-precision, high-quality mold designs using advanced design technology for thermosetting resins. We can also handle conventional molds using hydraulic presses, from design to production. Using new equipment introduced in each process, skilled workers carefully finish the machining. [Features] - We can handle conventional molds using hydraulic presses, from design to production. - New equipment introduced in each process. - Skilled workers complete machining with care and high precision. *For more details, please refer to the PDF materials or feel free to contact us.
![[Technical Introduction] Mold for L...](https://image.mono.ipros.com/public/product/image/2f4/2000817448/IPROS95587460174705786901.png?w=280&h=280){kind=small}
It is also possible to design molds that fit existing molding equipment! We have a track record of producing items such as opto-modules!
- Mold Design
- Other molds
Achieving mirror finish processing with the craftsmanship of "Takumi"! Mold for lens-equipped semiconductor packages.
Custom mold designs compatible with existing molding equipment are also possible! We have a proven track record in the production of opto-modules and more! At Rohm Mecatech, we have extensive experience with mold designs for packages with lenses. Through EDM processing, we can achieve a mirror finish of 0.5μRZ (0.7μRy) for semiconductor package areas measuring 30mm square. Using new equipment introduced in each process, our skilled workers meticulously and precisely complete the machining. Additionally, we are committed to using materials with minimal aging changes and high-quality finishes, providing molds designed for long-term use. **Features** - Achieves a mirror finish of 0.5μRZ (0.7μRy) for semiconductor package areas measuring 30mm square through EDM processing. - Utilizes new equipment introduced in each process. - Skilled workers meticulously and precisely complete the machining. - Provides molds designed for long-term use. *For more details, please refer to the PDF document or feel free to contact us.*
This is a presentation document that includes our scope of services, manufacturing bases (partner factories), and performance records.
- Contract manufacturing
- Mold Design
- Other molds
With cutting-edge mold processing technology at its core, we provide comprehensive support from development to operation!
- Mold Design
Convert to various 3D formats (CATIA, UG NX, Parasolid, etc.) even without a CAD system.
- Mold Design
- Prototype Services
- Data conversion software
A system that can stably supply 280 units per year. We have achieved integrated production from design to manufacturing.
- Mold Design
- Other molds
- Contract manufacturing
For high-precision and precise mold design and manufacturing, please leave it to us.
- Processing Contract
- Contract manufacturing
- Mold Design
![[Example] Gas spring pincushion pla...](https://image.mono.ipros.com/public/product/image/790/2000594537/IPROS63851847877750832077.png?w=280&h=280){kind=small}
This is a scenario that a certain Korean mold manufacturer actually faced when successfully securing a large order from Germany.
- Mold Design
![[Case Study] Innovative guide techn...](https://image.mono.ipros.com/public/product/image/552/2000594508/IPROS49459872189744780480.png?w=280&h=280){kind=small}
New gas spring guide technology! A case study in line with the evolution of the metal stamping industry.
- Mold Design
Choosing the right machine makes MIG welding easier.
- Welding Machine
- Mold Design
Introducing die-cast products made from AC4CH-T6/AC4B-F materials! We offer technical proposals for solving challenges.
- Casting Machine
- Mold Design
- Other molds
![[Material Presentation] Case Studie...](https://image.mono.ipros.com/public/product/image/333/2000794222/IPROS17091046731974473094.jpg?w=280&h=280){kind=small}
We manufacture custom mold bases with high precision! We have the equipment and experience to meet various customer requests.
- Mold Design
We have various achievements primarily in the automotive parts sector.
- Mold Design
- Other molds
- Contract manufacturing
![[Recommended Case] Mold Business](https://image.mono.ipros.com/public/product/image/cd9/2000664397/IPROS45260876632480054886.png?w=280&h=280){kind=small}
Support from plan consideration to mass production! We have successful cases of mass production startup.
- Mold Design
A unique prototype press-fit terminal that reduces the number of processes such as solder application and reflow processes.
- Press Dies
- Mold Design
The introduction of high-efficiency production lines and NC machining lines! Our technological capabilities that have achieved productivity improvements have been highly praised!
- Other molds
- Plastic Mould
- Mold Design
We will fully support our customers' production technology by leveraging our years of experience.
- Resin mold
- Press Dies
- Mold Design
It is possible to understand the mechanism of multi-forming, consider appropriate processing steps, and make proposals!
- Other contract services
- Mold Design
We are committed to creating molds that meet our customers' needs with "high quality" and "low cost."
- Press Dies
- Mold Design
We can produce injection molding molds, plastic molds, and even insert molding! Utilizing the experience gained as a level manufacturer, we respond to your needs!
- Mold Design
Plastic (injection molding) mold manufacturing *Integrated support from design to production available!
We would like to introduce the "Mold Manufacturing Service" of Akatsuki Manufacturing Co., Ltd., which leverages over 100 years of experience and knowledge as a level manufacturer. Using 3D CAD, we conduct product design and mold design, and we respond quickly and flexibly to various machining processes through CAM. Additionally, we also design and manufacture parts using 3D printers and machining. We can design plastic products according to customer requests, and we are capable of mold design and manufacturing for injection molding of prototypes (3D printing, machining). We also offer plastic molding and insert molding, so please feel free to consult with us. 【Features】 ■ Consistent support from mold design to manufacturing ■ Mold design can be completed in as little as 3 days, with fast-class design, short delivery times, low costs, and estimates available ■ Parts design and manufacturing are possible using 3D printers and machining ■ Design and mold manufacturing for plastic products and prototype plastic molding are also possible ■ Plastic molding and insert molding are also available *For more details, please refer to the PDF document or feel free to contact us.
![[Case Study] Improvement of Mainten...](https://image.mono.ipros.com/public/product/image/d5d/2000785575/IPROS64896229963255870985.png?w=280&h=280){kind=small}
We will introduce a case that solved the customer's issue of poor maintenance of molds used for current matching production!
- Processing Contract
- Mold Design
[Introduction of Case Studies for Problem Solving] Current Fit → Clearance Setting Improvement of Maintenance for Automotive Component Cutting Molds
Using precision mold processing technology, it is possible to design and manufacture molds that maintain a certain level of accuracy even when punches and dies are individually replaced. For molds in fields other than semiconductors, we can offer proposals based on the know-how cultivated in the semiconductor industry. If you have any concerns, please feel free to contact us. This time, we would like to introduce a case where we solved the issues of a customer who was struggling with poor maintenance of molds made with current matching production. **Issue** Poor maintenance of molds made with current matching production - With molds produced using current matching for punches and dies, if either the punch or die needs to be replaced, both must be purchased as a set. - It was also common to have to send the entire mold set back to the mold manufacturer for punch and die replacement, making maintenance at the customer's site difficult. **Solution** Improved maintenance through appropriate clearance design + precision processing technology - By providing clearance for the punch and die and finishing them with micron-level precision, it became possible to replace them individually at the customer's site without the need for current matching when either the punch or die wore out. For more details on this case, please contact us or download our catalog for confirmation.
We propose processing methods tailored to our customers, such as electrode removal, contour cutting, and shear cutting.
- Resin mold
- Mold Design
- Press Dies
Leave the production of "simultaneous molding trimming and piercing molds" for automotive interior resin press molds to us!
- Mold Design
- Other Auto Parts
![[Free Giveaway!] Trim and Forming D...](https://image.mono.ipros.com/public/product/image/762/2000785573/IPROS24044639888818855189.png?w=280&h=280){kind=small}
All 8 pages! A clear illustrated explanation of the main 5 processes of trim forming molds!
- Mold Design
We value sincerity and harmony. We are a comprehensive parts manufacturer that responds with advanced technology.
- Processing Contract
- Mold Design
Technology nurtured in Shiraoka, born in Shiraoka.
- Rubber mold
- Circuit board design and manufacturing
- Mold Design
A specification that allows switching as needed! We will introduce cases where troubles have been eliminated and productivity has improved.
- Plastic Mould
- Contract manufacturing
- Mold Design
Design and manufacturing achievements of plastic molds: PA66
We would like to introduce the design and manufacturing achievements of plastic molds conducted by Alpec. In this case, the terminal shape was complex and numerous, making insertion difficult, which resulted in poor production cycles and frequent troubles. Therefore, we manufactured a primary molding mold to fix the terminals in two places. We proposed a specification that allows for the simultaneous molding of symmetrical terminals and switching as needed. As a result, although divided into primary and secondary molds, troubles were eliminated and productivity improved. Please feel free to contact us when you need our services. 【Overview of Achievements】 ■Material: PA66 ■Size: 75×38×47 ■Application: Automotive parts
Aiming for a class of 30 to 130 tons with the molding machine! Here are examples of successful mass production molding without any issues!
- Plastic Mould
- Contract manufacturing
- Mold Design
"Design and manufacturing achievements of plastic molds" PPS
We would like to introduce the design and manufacturing achievements of plastic molds conducted by Alpec. In this case, due to the 16-piece two-row hoop, there were concerns about terminal clamping issues and the possibility of burrs since it is made of PPS. Therefore, we manufactured high-precision molds based on our track record. As a result, mass production molding was achieved without any problems. Our company specializes in precision molding molds and insert molds for various applications, including automotive parts, camera lens barrel parts, electronic components, and mobile phone parts, and we respond to various needs such as molds for automated lines. [Overview of Achievements] ■ Material: PPS ■ Size: 14×5×6 ■ Application: Automotive parts
The terminals are easy to insert, eliminating troubles and improving the production cycle! Achievements in the manufacturing of automotive parts and more.
- Plastic Mould
- Contract manufacturing
- Mold Design
[Design and Manufacturing Achievements of Plastic Molds] PBT・PP
We would like to introduce the achievements of Arpec in the design and manufacturing of plastic molds. In a case involving a certain PP material, the terminal shape was complex and numerous, making insertion difficult, which resulted in poor production cycles and frequent troubles. To address this, we manufactured a high-precision mold based on our experience and also created jigs to enable stable insertion. We adopted a cassette-type rotary mold specification to improve the cycle. As a result, the terminals became easier to insert, troubles were eliminated, and the production cycle improved. Our company leverages its achievements in the automotive and medical device industries, including "injection molding molds," "hoop molding," and "insert molding" for small precision parts, to meet customer needs. [Summary of Achievements (Partial)] ■ Material: PP ■ Size: 100×80×35 ■ Application: Automotive parts
We manufacture high-precision molds based on our company's track record! A case where good products were obtained and mass production molding was successfully achieved without issues.
- Plastic Mould
- Contract manufacturing
- Mold Design
[Design and Manufacturing Achievements of Plastic Molds] PC
We would like to introduce the achievements of Arpec in the design and manufacturing of plastic molds. This case involves a micro product with a φ0.3 hole in the slide structure and an M1.4 shape at the tip, raising concerns about mold production and durability. Therefore, we manufactured a high-precision mold based on our experience. As a result, we were able to produce good products and carry out mass production molding without any issues. At our company, we are equipped with prototype molding machines and strive to utilize the knowledge gained from our prototype molding experience in our designs, enabling us to provide molds that can be mass-produced in a short period. Please feel free to contact us when you need our services. 【Overview of Achievements】 ■Material: PC ■Size: φ1.7×5.3(M1.4) ■Application: Medical devices
A structure designed to improve the maintenance of gas contamination! A case where good products were obtained and mass production molding was achieved without issues.
- Plastic Mould
- Contract manufacturing
- Mold Design
Design and manufacturing achievements of plastic molds: PEEK
We would like to introduce the achievements of Arpec in the design and manufacturing of plastic molds. This case involves a micro product with a φ0.3 hole in the slide structure, raising concerns about mold production and durability, as well as gas management due to the use of PEEK. Therefore, we not only installed gas vents but also designed a structure that improves the maintenance of gas contamination, resulting in the production of high-precision molds based on our experience. As a result, we were able to produce good products and carry out mass production molding without any issues. Our company has introduced advanced machining equipment to achieve high-precision processing. Please feel free to contact us when you need our services. 【Overview of Achievements】 ■Material: PEEK ■Size: φ1.8×7.3 ■Application: Medical devices
Terminal insertion is supported by mold structure! We will introduce our achievements in producing high-precision molds based on our company's track record!
- Plastic Mould
- Contract manufacturing
- Mold Design
"Design and Manufacturing Achievements of Plastic Molds" LCP
We would like to introduce the design and manufacturing achievements of plastic molds conducted by Alpec. This case involves a fine product with no terminal guiding shape, and the product tolerances are strict. Several companies declined to manufacture the mold, and it came to us through a client referral. In response, we manufactured a high-precision mold based on our track record. The terminal insertion was accommodated by the mold structure. As a result, terminal insertion was smooth, and mass production molding was carried out without any issues. In addition, we have achievements in producing the lid of the above-mentioned component (case) as a set, as well as semiconductor components where we devised the shapes of runners and gates to ensure fluidity. [Summary of Achievements (Partial)] ■ Material: LCP ■ Size: 1.5×2.4×0.5 ■ Application: Electronic components
The mold size is typically in the 30 to 130 ton class for molding machines! We will introduce our achievements in the production of electronic components and semiconductor parts.
- Plastic Mould
- Contract manufacturing
- Mold Design
Design and Manufacturing of Plastic Molds - Production Achievements Collection
This document is a collection of production achievements by Arpec Co., Ltd. Our company primarily designs and manufactures molds for plastic injection molding of small precision parts. We specialize in composite molding molds, particularly "hoop molding" and "insert molding," with mold sizes typically ranging from 30 to 130 tons based on the molding machine. We have listed our production achievements including LCP, PEEK, PC, PBT, and PP. Please download and view from the related catalog. [Contents (partial)] ■LCP (Size: 1.5×2.4×0.5) ■LCP (Size: 1.5×2.4×0.7) ■PEEK (Size: φ1.8×7.3) ■PC (Size: φ1.7×5.3) ■PBT (Size: 13×8×8)
Quality on par with Japanese standards! Save on fixed costs and achieve high quality at a low cost.
- Mold Design
- Other molds
We support companies active in the automotive industry with low-cost, high-quality molds and prototype parts!
- Mold Design
- Other molds