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What is the 3D CAD required for semiconductor manufacturing equipment design?

What is the 3D CAD required for semiconductor manufacturing equipment design?

3D CAD that achieves a reduction in lead time for semiconductor equipment development! Realizing ultra-fast response handling of 3 million parts in 0.2 seconds.

In recent years, the development of semiconductor manufacturing equipment has seen a tremendous increase in the number of components due to the complexity of the required functions. Therefore, the biggest challenge is how to efficiently arrange various mechanical devices within a limited space. 'iCAD SX V8' is a domestically developed 3D CAD specialized for mechanical design, created to support Japanese manufacturing. iCAD achieves high-speed response, handling 3 million components in 0.2 seconds, allowing for stress-free design consideration and verification of the entire semiconductor manufacturing equipment, which can involve tens of thousands of parts. Leveraging its ability to handle vast amounts of information, it is possible to accumulate and utilize design information necessary for equipment development, including piping, wiring, and control (movement), all within a single CAD data file. This data can be used across various scenarios and departments, from design to manufacturing, assembly, and maintenance. *Case studies from semiconductor manufacturing equipment manufacturers are currently available for limited viewing on a special website. Please click the link below to download.

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  • 3D CAD

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[Part 2] Utilization of 3D Data in Manufacturing Sites [Materials Provided]

[Part 2] Utilization of 3D Data in Manufacturing Sites [Materials Provided]

Introduction of issues and solutions for the utilization of 3D CAD data in processing and assembly.

＼Part 2 Available! Click the black "Download" button to get it now／ Supervised by the developer of the 3D CAD "iCAD SX" for mechanical design, we are currently offering a free explanatory document on "3D manufacturing" in the manufacturing field (processing and assembly). If you are an Ipros member, please click the black "Download" button to obtain it. 【Part 1: Processing】 ■ Benefits of utilizing 3D in processing (without part drawings) ■ Common issues in utilizing 3D in processing planning ■ Methods for detecting geometric tolerance surfaces and dimensions with narrow tolerance ranges in 3D ■ Examples of initiatives aimed at solving the above issues 【Part 2: Assembly】 ■ Problems arising from the combined use of 3D and 2D data during the assembly stage ■ Importance of design reviews from an assembly perspective ■ Challenges such as inquiries to designers and time-consuming drafting tasks ■ Contribution to shortening lead times and knowledge transfer through parallel consideration of design and assembly ＼For a limited time only! A webinar showcasing examples of 3D utilization in manufacturing is being held (until 2025/4/3)／

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  • 3D CAD

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Komatsu NTC Co., Ltd. 【iCAD】3D CAD Implementation Case Study

Komatsu NTC Co., Ltd. 【iCAD】3D CAD Implementation Case Study

Thoroughly analyze the hidden issues in design engineering and significantly reduce design man-hours and lead time in three steps!

We will introduce a case study of business improvement using the specialized 3D CAD "iCAD SX" for mechanical design. At Komatsu NTC Corporation, the design process of transfer machines was thoroughly analyzed, and it was identified that the dedicated design of some modules was a major cause of increased man-hours. (There were covers of both 1500mm and 1510mm.) In order to standardize and regulate the components that require dedicated design, the company decided to transition to 3D design and utilized "iCAD SX," which has lightweight data and easy modifications. In addition to successfully halving the lead time for module design, they have further reduced design man-hours by establishing an automatic drawing system for tooling diagrams. [Main Effects of Implementation] - By converting each part drawing to 3D and standardizing and regulating components, lead time was halved. - The 3D conversion of piping design reduced the total man-hours for piping design and manufacturing by nearly 30%. [Download Materials] - Currently available for limited access on the special site. Please click the link below. ▼▼▼ Download from here ▼▼▼

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  • 3D CAD

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Rome Co., Ltd. [3D CAD Implementation Case] i CAD SX

Rome Co., Ltd. [3D CAD Implementation Case] i CAD SX

Improve the development speed of semiconductor component manufacturing lines! Achieve quality enhancement with 3D CAD.

We would like to introduce a case study of business improvement using the 3D CAD specialized in mechanical design, "iCAD SX." At "Rohm Co., Ltd.," they have been internalizing semiconductor manufacturing equipment and have been working for many years to transition to 3D design in order to reduce interference and assembly issues. After careful consideration, they initially introduced a 3D CAD but abandoned its operation. They pointed out issues such as the difficulty in handling models due to strict rules when attempting team design, and that it took over 30 minutes to display files for 2,000 parts. Seeking "flexible team design" and "operability and speed akin to drawing with a pencil on paper," they selected "iCAD SX" and successfully improved business efficiency through 3D design. 【Main Effects of Implementation】 - Streamlining of upstream design processes and reduction of design development time - Activation of design reviews with related departments due to improved visibility of drawings - Interference suppression and reduction of man-hours through motion simulation of 6-axis robots 【Download Materials】 - Currently available for limited access on the special website. Please click the link below. 　　　▼▼▼　Click here　▼▼▼

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  • 3D CAD

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[Case Presentation] Reducing Design Rework! What 3D CAD is Suitable for Packaging Machine Design?

[Case Presentation] Reducing Design Rework! What 3D CAD is Suitable for Packaging Machine Design?

By advancing the consideration of assembly and mechanical operations, we reduce rework! Achieve front-loading with ultra-fast response 3D CAD.

In the packaging machine industry, there is always a demand to quickly launch new models into the market, and the design period is getting shorter year by year. Additionally, to achieve higher performance, the structure of the machines is becoming more complex, and the difficulty of design is also increasing. To address these challenges, it has become urgent to implement front-loading efforts aimed at identifying and resolving defects that emerge in later stages as early as possible during the design phase, thereby shortening development lead times. iCAD SX offers high-speed response capable of handling 3D CAD data with 3 million parts in just 0.2 seconds, allowing for smooth design discussions without delays in processing, even for complex packaging machines with a vast number of components. Furthermore, since assembly feasibility studies and operational verifications can be conducted for the entire system, it not only allows for early resolution of issues during startup but also facilitates smooth communication with customers and on-site personnel through specification meetings using 3D models, enabling efficient identification of requirements. iCAD enhances design quality in packaging machine design and reduces development lead times. ◎ Customer case studies are currently available for limited viewing on the <special site>! ▶ Click on the special site to download now! 　　↓↓↓

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  • 3D CAD

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Shinwa Controls Co., Ltd. [3D CAD Implementation Case] i CAD SX

Shinwa Controls Co., Ltd. [3D CAD Implementation Case] i CAD SX

Realizing a development design system that meets strict delivery deadlines and high-density design with 3D CAD.

We will introduce a case study of business improvement using the specialized 3D CAD for mechanical design, "iCAD SX." At "Shinwa Controls Co., Ltd.," in order to respond to the market's demand for speedy short delivery times and the need for further densification of equipment, the decision was made to transition to 3D design for chillers (liquid temperature control devices) used in semiconductor manufacturing equipment. Having previously failed in their transition to 3D design, the company chose "iCAD SX" with the perspective of whether it could truly be applied to their product design and yield effective results. After migrating to iCAD SX, the company's challenges were resolved, enabling information sharing between the design and manufacturing departments, which had previously been difficult. Considerations for piping layouts, which were conducted in later processes, could now be advanced to the conceptual design stage, promoting a reduction in lead time for design and manufacturing, as well as enhancing product quality and functionality. [Main Effects of Implementation] - Streamlining of the development and design process - High-density design of equipment through scrap and build - Significant reduction in rework during the manufacturing stage [Download Materials] - Currently available for limited access on the special site. Please click the link below. 　　　　　　　▼▼▼　Download from here　▼▼▼

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[Mechanical Design] Free 3D CAD Seminar for Mechanical Devices and Production Equipment

[Mechanical Design] Free 3D CAD Seminar for Mechanical Devices and Production Equipment

<Free Participation> Experience the 3D CAD specialized in mechanical design, iCAD SX, online.

This is an online experience seminar for the 3D CAD 'iCAD SX' specialized in mechanical devices and production equipment design. To allow designers to truly experience a usable 3D CAD, participants will have the opportunity to operate through the entire flow from concept to detailing. Date: Please refer to the related link Time: 13:00 - 17:00 Capacity: 3 people (a reassuring small group) Fee: Free Method: Online (Cisco Webex Events) For the schedule and application, please check the related link or the following URL: https://cyplusvine.oatnd.com/trysx-seminar

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IHI Corporation [iCAD] 3D CAD Implementation Case Study

IHI Corporation [iCAD] 3D CAD Implementation Case Study

Reduce design time for large industrial machinery by 30%! Significant reduction in rework through business reform using 3D CAD!

We would like to introduce a case study of business improvement using the 3D CAD "iCAD SX," which is specialized in mechanical design. IHI Corporation was using 2D CAD for the design of large industrial machinery, but the 2D drawings could only be understood by the designers, leading to a constant struggle with meetings and document preparation for various stakeholders. In order to improve the increasingly burdensome working environment for designers, they decided to transition to 3D design. After searching for a 3D CAD that could flexibly respond to customer needs, they selected "iCAD SX." As a result, they successfully built a design environment that minimizes design rework to the utmost by early disclosure of design information through 3D models and enhancing design reviews with customers and internal related departments. [Main Effects of Implementation] - Enhanced design reviews (DR) with customers and stakeholders, leading to reduced rework. - Successful improvement of work efficiency in piping design, which was difficult with 2D. - Achieved a 30% reduction in design time compared to what was estimated with 2D CAD. [Download Materials] - Currently available for limited viewing on the special site. Please click the link below. 　　　▼▼▼　Click here　▼▼▼

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DENSO Co., Ltd. [3D CAD Implementation Case] i CAD SX

DENSO Co., Ltd. [3D CAD Implementation Case] i CAD SX

Designing over 100 production facilities with 3D CAD! Designing and manufacturing specialized machines filled with unique technology without any setbacks!

We would like to introduce a case study of business improvement using the specialized 3D CAD "iCAD SX" for mechanical design. At Denso Corporation, they are internalizing the production equipment for automotive parts. As the equipment became more complex and large-scale, they felt the limitations of 2D inspection through visual checks and decided to transition to 3D design. After acquiring high-end CAD and several mid-range CAD systems, they conducted actual design and benchmarking, ultimately selecting "iCAD SX" as it could handle the assembly of processing machines with over 10,000 parts. As a result, after a trial introduction period, it was officially adopted as the standard 3D CAD for the entire company. They have achieved "no return" by designing over 100 production facilities in 3D. [Main Effects of Implementation] - Labor-saving from detailed drawing design to assembly and design stages - Improvement in design quality, cost reduction, and enhanced competitiveness - High-precision simulation of equipment, robots, and human movements [Download Materials] - Currently available for limited access on the special site. Please click the link below. 　　　▼▼▼　Click here　▼▼▼

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Nippon Steel Corporation [3D CAD Implementation Case] i CAD SX

Nippon Steel Corporation [3D CAD Implementation Case] i CAD SX

Visualization of design! 3D CAD that realizes the advancement of work processes.

At "Nippon Steel & Sumitomo Metal Corporation Hiroshima Works," there were issues arising from changes in the design of large resin pellet manufacturing equipment (industrial machinery and plant facilities) that could not be covered by 2D planning drawings. The company decided to transition to 3D design with the aim of front-loading. After experiencing difficulties with a history-based 3D CAD that was not well established, they selected "iCAD SX," which does not suffer from slow response times even when handling tens of thousands of parts. As a result, they were able to enhance design reviews and disclose design information early using 3D models, leading to an advancement in the design workflow and cost reductions through the compactification of equipment. [Main Effects of Implementation] - Creation of overall planning drawings was halved (reduced from 2 months to less than 1 month) - Significant reduction in assembly interference and a 20% reduction in design support personnel - Cost reduction due to equipment compactification (e.g., 43% reduction in volume) [Download Materials] - Currently available for limited viewing on the special website. Please click the link below.

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Presentation of case studies. What is the 3D CAD required for the design of material handling and transportation equipment?

Presentation of case studies. What is the 3D CAD required for the design of material handling and transportation equipment?

3D CAD that achieves a reduction in lead time for transportation equipment development! Realizing ultra-fast response capable of handling 3 million parts in 0.2 seconds.

In the design of conveying equipment, the requirements vary for each customer due to factors such as the conveyed items and factory layout, necessitating a unique and quick turnaround design for each case. To achieve a vertical startup of the equipment, it is crucial to extract detailed customer requirements at an early stage of specification discussions and to help them quickly understand the structure and operability of the equipment. For mechanical designers, the 3D CAD iCAD SX achieves high-speed response, handling 3 million parts in 0.2 seconds. You can manage the entire conveying equipment, including material handling devices like conveyors and AGVs, on 3D CAD without stress. Since the movements of the machinery can be simulated in advance for the entire system, there is no worry about damaging the machinery or causing harm to people. This leads to improved design quality and reduced development lead times. ＼＼Customer case studies that have realized manufacturing DX are exclusively available on the 【special site】／ ／ 　　　　　　　　　　　　　　　　　　　 ^^^^^^^^^^^^^ ▶ Click on the special site to download the case studies now! 　↓↓↓

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3D CAD suitable for coating device development! Achieving quality improvement with the same man-hours as before.

3D CAD suitable for coating device development! Achieving quality improvement with the same man-hours as before.

Efforts to improve quality through consistent use of 3D CAD from before the specification was finalized.

It is said that the demand for automotive painting is stagnating due to the proliferation of vehicles equipped with preventive safety technologies. To survive in a changing market, it is necessary to aim for improvements in design quality more than ever before. More companies are adopting 3D CAD to enhance quality, but there are often concerns about the increased man-hours associated with using 3D CAD. Two main reasons for the increase in man-hours when using 3D CAD are as follows: - 3D models are created after completing 2D designs. - Detailed 3D models are developed before specifications are finalized, leading to a significant burden when specifications change. These issues arise from the constraints of typical 3D CAD systems, such as history and constraints, which make it difficult to represent ambiguous states in three dimensions. With iCAD SX, you can create 3D models without being constrained by history or conditions, allowing you to work with a sense similar to sketching. Additionally, the created models can be freely edited later and gradually detailed. Therefore, it is possible to achieve 3D quality with the same man-hours as 2D design. ▶ A special site is currently showcasing limited case studies! ↓↓↓

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[Case Presentation] Reduced design time by 30%! 3D CAD suitable for plant design.

[Case Presentation] Reduced design time by 30%! 3D CAD suitable for plant design.

Revolutionizing design operations with 3DCAD has drastically reduced design rework! Achieving ultra-fast responses for piping considerations across the entire factory.

In plant design, it is necessary to consider the space for piping routes, workability, and maintainability based on the customer's industry, factory layout, and other factors. Therefore, a unique and short-term design is required. To meet the high demands of customers, it is important to conduct preliminary verification of the entire plant, including surrounding equipment and work areas, rather than just focusing on the piping alone. This helps to reduce rework that may occur during the on-site startup. iCAD SX achieves high-speed response, handling 3 million parts in 0.2 seconds. Not only can you manage mechanical equipment, but you can also handle the entire factory, including plant piping, on 3D CAD without stress. Since you can consider the space for piping routes, workability, and maintainability during the design phase, it allows for the identification and resolution of issues and mistakes during the review process. Additionally, by conducting specification meetings using a three-dimensional model, you can improve communication with customers. This leads to enhanced design quality and reduced development lead times. ◎ Customer case studies are currently available for limited viewing on a special site! ▶ Click on the special site and download now! 　　↓↓↓

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[Manufacturer Case Studies Available] 3D CAD Required for Press Machine Design

[Manufacturer Case Studies Available] 3D CAD Required for Press Machine Design

Improving design quality through operational considerations of the press machine and entire conveying equipment in 3DCAD.

In the design of press machines, it is essential to efficiently carry out work processing and transportation to each stage. Therefore, it is important to deepen the consideration of "movement" in addition to the structure and configuration of the press machine from the conceptual design stage. However, when progressing with design in 3D CAD, the following problems arise, and it is often reported that the consideration of "movement" is abandoned: - The 3D model becomes heavy, making it difficult to apply movement. - It takes time to convert for simulation. The cause of this is that data becomes heavy due to the history and constraints of general 3D CAD. With iCAD SX, the examination of the device's operation and the confirmation of related interferences can be performed with a single tool. This feature, along with ultra-fast response, allows for the design to progress while experimenting with the device's movements. Furthermore, based on the set movements and the ladder program created by the control designer, the verification of the control program can be conducted on the 3D CAD. By integrating mechanics and control, it is possible to shorten development lead times and improve design quality. ▶ Click on the special site and download the <Case Studies> now! 　　↓↓↓

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A must-see for mechanical designers! What 3D CAD is required for mechanical equipment development?

A must-see for mechanical designers! What 3D CAD is required for mechanical equipment development?

3D CAD specialized in mechanical design! Achieve 3D business transformation with "super-fast response" and "intuitive operability."

In mechanical device design, business reform utilizing 3D data has been advocated for over 10 years. However, there are often voices expressing that even with the introduction of 3D CAD, the effects are not realized, and that 3D design itself is not being adequately performed. To achieve results with 3D CAD, it is essential to implement a 3D CAD system that is suitable for the mechanical design process. Fujitsu's design and manufacturing support iCAD SX is a domestically developed 3D CAD specifically designed to support manufacturing in Japan. iCAD achieves high-speed response capable of handling 3 million parts in 0.2 seconds, allowing for stress-free design consideration and verification of entire devices comprising tens of thousands of components. Moreover, during the conceptual phase where various ideas are materialized and trial and error occurs, users can create 3D models without being constrained by history or constraints, much like sketching a rough drawing. The created models can be freely edited later and gradually detailed, enabling 3D design to be realized through the same design process as 2D design. Customer case studies are currently available for limited viewing on a special site. Please click on "▶Special Site" to check it out.

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