Last Updated： Aggregation Period:Sep 10, 2025～Oct 07, 2025
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Sep 10, 2025～Oct 07, 2025
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Sep 10, 2025～Oct 07, 2025
This ranking is based on the number of page views on our site.
2161～2175 item / All 2483 items
![[Case Study of Diamond Film Utilization] Diamond Film for Thermal Diffusion](https://image.mono.ipros.com/public/product/image/2001543498/IPROS7789057136948833458.png?w=280&h=280)
Diamond film for thermal diffusion
Diamonds have a much higher thermal conductivity compared to metals commonly used as heat dissipation components, such as aluminum and copper. By using diamonds as heat sinks or heat dissipation substrates, they can quickly dissipate generated heat to the outside, contributing to stable operation of equipment and extending its lifespan.
Attention companies in the food, automotive parts, and heavy industry sectors! With high durability and a longer repainting interval, maintenance time can be reduced!
"PEEK Coating" is a product that enables coating by powdering PEEK (polyether ether ketone) resin and subsequently dissolving it in water. After application, it can be hardened by firing, allowing for the addition of PEEK resin's properties. It excels in wear resistance, chemical resistance, heat resistance, and non-stick properties. By applying and firing it on molds, it can significantly improve mold lifespan and eliminate the hassle of re-coating, among various other expected benefits. 【Lineup】 ■ 100% PEEK (Fluorine-free, extremely high wear resistance and chemical resistance) ■ 20% Fluorine-containing (Low fluorine, extremely high non-stick properties) *For more details, please download the PDF or feel free to contact us.
![PFAS-free coating [wear resistance, chemical resistance, heat resistance, non-stick]](https://image.mono.ipros.com/public/product/image/16a/2001486969/IPROS16752731688215051694.PNG?w=280&h=280)
Attention companies concerned about PFAS regulations! The re-coating span is extended, allowing for reduced maintenance time. *Case study collection available!
"PEEK Coating" is a product that enables coating by powdering PEEK (polyether ether ketone) resin and subsequently dissolving it in water. After application, it can be hardened by firing, allowing the performance of PEEK resin to be enhanced. It excels in wear resistance, chemical resistance, heat resistance, and non-stick properties. By applying and firing it on molds, it can significantly improve mold lifespan and eliminate the hassle of re-coating, among various other benefits. 【Features】 ■ High heat resistance (continuous use temperature of 260°C) ■ Chemical stability against acids, alkalis, organic solvents, etc., as a chemical resistance ■ Reduces friction and wear, achieving longer lifespan *For more details, please download the PDF or feel free to contact us.
Excellent wear resistance! It also demonstrates high performance in non-stick properties.
We would like to introduce the advantages of our "PEEK Coating." When compared to other coating materials, it is clear that our coating surpasses others in wear resistance, chemical resistance, heat resistance, and insulation properties. In terms of non-stick properties, it also demonstrates high performance, second only to fluorine coatings, and there are many cases where our coating, which excels in wear resistance in various environments, lasts a long time. 【PEEK AP105 Specifications】 ■ Continuous use temperature: 260℃ ■ Hardness: 9H ■ Presence of pinholes: None *For more details, please download the PDF or feel free to contact us.
If you're looking for coatings for sliding parts inside the engine, such as piston rings and valve guides, this is a must-see! PEEK resin with a friction coefficient of 0.035 or lower is also possible.
Our company offers PEEK coating as an alternative to PFAS and other coatings. If you are looking for ultra-low friction coatings, please consider our PEEK coating (AP105+AT135). *Friction coefficient: below 0.035 【Industries Served】 ■Industrial Machinery Sector Precision machinery bearings: Due to low friction, it is suitable for bearings in precision equipment that require high-speed rotation and fine movements. High-speed rotating equipment: Used in sliding parts of equipment requiring high-speed rotation, such as machine tool spindles and high-speed motors. ■Automotive Industry Internal engine components: By applying it to sliding parts inside the engine, such as piston rings and valve guides, it contributes to improved fuel efficiency and performance. Transmission components: Used on sliding surfaces of gears and bearings to enhance power transmission efficiency. ■Aerospace Industry Mechanical parts of aircraft: By using it on sliding parts of movable sections and control systems of the airframe, it contributes to improved fuel efficiency and reliability. ■Energy Industry Bearings of wind turbines: Used in components like main shaft bearings of large wind turbines under high load and low-speed rotation conditions. Bearings in hydroelectric power generation equipment: By applying it to bearing parts used in underwater environments, it contributes to improved power generation efficiency.
Improves power transmission efficiency by using it on the sliding surfaces of gears and bearings! PEEK resin with a friction coefficient of 0.035 or lower is also possible.
Our company offers PEEK coatings as an alternative to PFAS and other coatings. If you are looking for ultra-low friction coatings, please consider our PEEK coating (AP105+AT135). *Friction coefficient: 0.035 or lower 【Industries Served】 ■Industrial Machinery Sector Precision machinery bearings: Low friction contributes to the performance of precision equipment bearings that require high-speed rotation and fine movements. High-speed rotating equipment: Used in sliding parts of equipment that require high-speed rotation, such as machine tool spindles and high-speed motors. ■Automotive Industry Internal engine components: By applying to sliding parts within the engine, such as piston rings and valve guides, it contributes to improved fuel efficiency and performance. Transmission components: Used on sliding surfaces of gears and bearings to enhance power transmission efficiency. ■Aerospace Industry Aircraft mechanical parts: Used in sliding parts of movable sections and control systems of the airframe, contributing to improved fuel efficiency and reliability. ■Energy Industry Wind turbine bearings: Used in components such as main shaft bearings of large wind turbines under high load and low-speed rotation conditions. Hydropower equipment bearings: Applied to bearing parts used in underwater environments, contributing to improved power generation efficiency.
The purpose is to suppress the occurrence, growth, and proliferation of mold, and to prevent product deterioration.
We would like to introduce "mold inhibitors," which aim to prevent the occurrence of mold during the manufacturing or storage of products, thereby preventing mold growth in general consumer goods and preventing product deterioration. Mold is a colloquial term that refers to certain microorganisms and is also known as filamentous fungi due to its filamentous form. Mold has mycelium that corresponds to the roots and stems of plants, and it reproduces by forming spores at the tips of the mycelium that correspond to the stems. 【Features】 ■ Suppresses the occurrence, growth, and proliferation of mold. ■ Prevents mold growth in general consumer goods during the manufacturing or storage of products, thereby preventing product deterioration. ■ A wide variety of products are available to suit different purposes, including types that can be blended into plastics and types that can be used in water-based applications. *For more details, please refer to the related links or feel free to contact us.
Under a consistent quality management system, we respond with advanced coating technology.
In addition to TiN, TiCN, TiAlN, CrN, and DLC-EX, we apply various OS series films, DLC-Prism, CFCACX, and other proprietary high-precision, high-quality thin film PVD coatings to various tools, molds, and parts. We offer PVD and PCVD coating contract processing, surface treatment services, and PVD coating equipment sales. Our main products are PVD and PCVD coating contract processing products.
Contract processing of hard thin film coatings for improving the durability of precision molds and sliding parts.
Nanocoat TS Co., Ltd. specializes in contract processing of hard thin film coatings aimed at improving the durability of precision molds and sliding parts. We offer a wide range of surface treatment technologies, including PVD (Certec) and hybrid DLC coatings, surface analysis services, and salt bath soft nitriding processing at our Osaka facility. With thin film creation technology, vacuum and plasma technology, thin film evaluation testing, and tribology as our core technologies, we provide high-quality products to our customers.
![[Case Study] Freed from the application work of release agents with convex release coating.](https://image.mono.ipros.com/public/product/image/d06/2000608427/IPROS93501163117746797308.png?w=280&h=280)
We achieved cost and time savings through a coating that provides long-lasting prevention of sticking.
The manufacturing process of weather strips involved transporting extruded rubber on rolls while heating and drying it in a furnace. Due to changes in the rubber material formulation for environmental measures and durability, it became necessary to process the rubber at higher temperatures than before, resulting in the rubber becoming sticky immediately after entering the furnace. When a common fluororesin coating was applied to the transport rolls, it was confirmed that the rubber stuck to them like a suction cup. By adopting our "Super TP Coating," we significantly reduced the sticking of the rubber and achieved a relatively soft contact surface. [Case Study] ■ Purpose of surface treatment: Quality improvement, operational stability, reduction of work loss, compliance with safety and environmental requirements ■ Required functions: Non-stick, release properties, long lifespan ■ Treatment adopted: Super TP Coating *For more details, please refer to the PDF document or feel free to contact us.
![[Mold Release Case] Super Durable Fluorine-based Organic Coating 'Bicoat'](https://image.mono.ipros.com/public/product/image/dfe/2000608428/IPROS42384326731035559687.png?w=280&h=280)
Adhesive sheet adhesion is almost zero! Mold surface treatment | Case study flyer
We would like to introduce a case where the adhesion of decorative sheets to molds during transfer was resolved. Decorative sheets with adhesive are set onto parts using molds and are then vacuum transferred. During this process, it was observed that excess sheets, aside from the parts, adhered to some parts of the mold. To prevent the adhesion caused by the adhesive of the decorative sheets, surface treatment for the molds was explored. By adopting our "Bicoat," significant improvements in adhesion prevention were achieved. The adhesion of decorative sheets was reduced to nearly zero, resulting in a level of effectiveness that satisfied our customers. [Key Points of the Case] - Purpose of Surface Treatment: Quality and operational stability, realization of development needs, reduction of replacement and material costs - Required Functions: Non-adhesive, release properties, long lifespan - Treatment Adopted: Bicoat(R) *For more details, please refer to the PDF document or feel free to contact us.
![[Automotive Industry Case Study] Surface Treatment to Eliminate Adhesion to Molds](https://image.mono.ipros.com/public/product/image/ce1/2000609103/IPROS22475495281412988622.png?w=280&h=280)
Almost zero adhesion! Case study on surface treatment solutions during decorative sheet transfer. *There is a collection of case studies on equipment improvements for molding.
We would like to introduce a case where the adhesion of decorative sheets to molds during transfer was eliminated. In the process of setting adhesive decorative sheets onto parts using molds and performing vacuum transfer, there was a phenomenon where the excess sheet outside the parts adhered to a part of the mold. To prevent the adhesion caused by the adhesive on the decorative sheets, our customer was exploring surface treatment for the molds. By adopting our "Bicoat," significant improvements in adhesion prevention were achieved. The adhesion of the decorative sheets was reduced to nearly zero, resulting in a level of satisfaction for our customer. [Key Points] - Purpose of surface treatment: Quality and operational stability, realization of development needs, reduction of replacement and material costs - Required functions: Non-adhesive, release properties, long lifespan - Treatment adopted: Bicoat [Achieved Effects] - By designing surface roughness and release effects tailored to the adhesive materials, which cannot be achieved with conventional fluororesin coatings or plating treatments, significant improvements in adhesion prevention were realized. - The adhesion of decorative sheets was reduced to nearly zero. *For more details, please refer to the PDF document or feel free to contact us.
What is the processing method for Teflon coating? Here, we will introduce the processing methods (steps) to ensure adhesion between the substrate and Teflon resin.
Non-stick properties of 'Teflon coating' require a special processing procedure to ensure adhesion to the substrate. 【Overview of Processing Steps】 ■ Substrate Acceptance ○ Inspection of the substrate will be conducted. ○ If there are any issues that may hinder processing, we may request corrections. ■ Degreasing Treatment ○ Cleaning the substrate of dirt and oil using solvents. ○ Heating the substrate in a furnace to thermally decompose fats and contaminants. ■ Pre-treatment - Blasting ○ The processing surface is blasted to remove rust and dirt, and to create a suitably rough surface. - Etching and Chemical Coating Treatment ○ Pre-treatment is performed according to functionality when blasting is not feasible. ■ Primer Coating ○ A primer is applied to enhance adhesion between the substrate and fluoropolymer. ■ Baking ○ Curing of the primer is performed. ■ Coating - Powder Coating ○ Fluoropolymer powder is applied using a special coating machine. - Enamel Coating ○ Fluoropolymer enamel is applied either by machine or manually. ■ Baking ○ The fluoropolymer is heated and melted to form a coating film. ■ Inspection ○ After processing is completed, we inspect to ensure that the work meets specifications and agreements. For more details, please refer to the PDF.
Strong adhesive tape can be easily peeled off. The effect lasts even with solvent cleaning. It is also effective in preventing adhesive release and label sticking.
"MRS Coating" is an innovative silicone coating that has features not found in conventional silicone coatings. 【Series Features】 ■MRS-102 Maintains effectiveness even after cleaning with solvents. ■MRS-014 Preserves shapes such as thinness like a blade and textures. ■MRS-004 Heat resistance exceeding 200°C, comparable to fluororesin (remains non-stick even after 16 hours at 350°C). ■MRS-200 Can be processed at temperatures below 80°C, suitable for resin and rubber products. ■Release properties (non-stick) and excellent cleanability → The smooth surface makes it easy to wipe off dirt, and cleaning with solvents does not significantly change the release properties. ※Based on our durability tests. *Features vary by product type. For more details, please download the PDF or contact us.
![[Case Study] Improvement of Mold Release for Molding Dies! Non-Stick Coating for Aluminum Molds](https://image.mono.ipros.com/public/product/image/d00/2000625796/IPROS90045707089226406439.jpeg?w=280&h=280)
What is the coating used to release rubber products that tend to stick from molds? We will introduce case studies of solutions through the surface treatment of molding molds.
■Concern When molding rubber of different materials in layers, the products molded in the mold enter the vulcanization process while still in the shape of the mold. The products were made of materials that easily adhered to the mold, resulting in a phenomenon where they stuck to the mold and could not be removed after vulcanization. ■Background During demolding, strong forces are applied, so using standard fluororesin coatings posed a risk of peeling due to insufficient film strength. We recommended a Bi-Coat that excels in release properties and wear resistance, but the mold in question was made of soft aluminum and required surface treatment compatible with sulfur vulcanization, necessitating the selection of a Bi-Coat treatment that could adapt to both conditions. ■Coating Adopted Super Bi-Coat NYY-11-F05 ■Adoption Process and Effects We tested a Bi-Coat suitable for aluminum substrates and usable for sulfur vulcanization. Initially, demolding was good, but rubber adhesion began to occur within a short period. Therefore, we proposed and tested the "Super Bi-Coat NYY-11-F05," which excelled in release properties, achieving both initial demolding and sustained release properties. This led to its adoption. *Product data PDF is available for download.*
