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Coating Product List

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High-performance surface treatment ceramic coating

High-performance surface treatment ceramic coating

Achieving high hardness with a thin film coating of 0.5 to 5 μm. Ideal for improving wear resistance of cutting tools and similar applications.

Our high-performance surface treatment, ceramic coating, achieves high hardness with a thin film coating of 0.5 to 5 μm. It is ideal for improving the wear resistance of cutting tools and molds. Additionally, we offer a wide range of coatings and the latest high-performance coatings, with proven processing results for non-ferrous materials such as ceramics and aluminum. For more details, please contact us or download the catalog.

  • Surface treatment contract service

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Dry Surface "Polyimide Coating"

Dry Surface "Polyimide Coating"

We offer two types: one with excellent insulation properties and heat resistance, and another with excellent thermal insulation properties.

"Polyimide coating" is a dry lubrication coating that offers heat resistance and insulation. There are two types: "Type ST," which excels in insulation properties, heat resistance, and wear resistance, and "Type BP," which has excellent heat resistance and insulation properties due to its porous structure. "Type ST" has excellent chemical resistance against organic solvents, gasoline, automotive oils, alkalis, acids, and more. "Type BP" features breathability and liquid permeability, providing outstanding insulation due to its porous nature. [Features] ■ Supports high-temperature processes up to 500°C (Type ST) ■ Highest level of mechanical properties among polymers (Type ST) ■ Thermal expansion is close to that of metals, providing excellent adhesion (Type ST) ■ Excellent heat resistance (approximately 300°C) (Type BP) *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Case Study on Problem Solving] Prevention of Unusual Noises Caused by Stick-Slip Phenomenon Between Resin and Metal

[Case Study on Problem Solving] Prevention of Unusual Noises Caused by Stick-Slip Phenomenon Between Resin and Metal

Abolishing grease application and adopting DC2910! Examples of dry lubrication coating dry surfaces.

We would like to introduce a case of preventing abnormal noise caused by stick-slip phenomena between resin and metal in movable automotive cup holders and similar products. We were using grease lubrication to maintain low friction, but it was difficult to quantify, leading to occasional abnormal noise. Therefore, we discontinued grease application and adopted a dry lubrication coating, DC2910, which excels in low friction properties for the sliding parts on the metal side. This change not only improved reliability but also maintained rust resistance through processing on the plating. [Key Points for Problem Solving] - The trend of using resin for parts due to weight reduction is very common, not limited to this example. - Abnormal noises, such as so-called "buzzing sounds," occur due to discontinuous friction states. - To prevent this, the range of coatings with excellent low friction stability is expanding. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Problem-Solving Case] We want to ensure wear resistance and protection of components at high temperatures.

[Problem-Solving Case] We want to ensure wear resistance and protection of components at high temperatures.

Preventing wear resistance and powder shedding of carbon! A case study on considering coating for carbon.

We would like to introduce a case that solved the issue of wanting to ensure wear resistance and protection of components in a high-temperature environment of 500°C or higher. Initially, we were using a non-coated solution, but there was a possibility of carbon detachment, which could lead to contamination of the surrounding area. Therefore, we applied the heat-resistant and wear-resistant coating CE300-MT. The coating passed the heat resistance test at 600°C, and by covering the surface, we were able to prevent powder shedding. 【Key Points of Problem Solving】 - The environments used by our customers vary from below room temperature to above 1000°C. - Since the characteristics of friction and wear are greatly influenced by temperature, selecting the appropriate coating technology is extremely important. - Our Surface Series offers a lineup that can be used with various materials and environments, including metals, plastics, ceramics, and rubber. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Problem-Solving Case] Wear Resistance Measures for Aluminum Cylinders

[Problem-Solving Case] Wear Resistance Measures for Aluminum Cylinders

Coating only the inner diameter is necessary! A case where masking was performed for appearance reasons.

We would like to introduce a case that solved the issue of "the material was changed to aluminum for lightweight purposes, but the wear amount is greater than that of iron." The outer diameter could not be modified visually, so no treatment was possible. Therefore, both the inner and outer diameters remained anodized in color, ensuring wear resistance on the inner diameter. By applying the wear-resistant coating MD1900 only to the inner diameter, we improved low friction and wear resistance. The strength of aluminum was also secured with a treatment below 200°C. 【Key Points of Problem Solving】 - For areas that cannot be functionally treated with standard plating or coating, masking is performed. - In this case, masking was done for treatment due to visual reasons. - We selected the most suitable treatment from numerous surface treatment coatings, satisfying both appearance and functionality. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Problem-Solving Case] Preventing Noise Caused by Friction Between Metal and Rubber Parts

[Problem-Solving Case] Preventing Noise Caused by Friction Between Metal and Rubber Parts

Very effective as a permanent measure! Examples of dry lubrication coating dry surfaces.

We would like to introduce a case that solved the problem of "unusual noises occurring in the movable parts of metal and rubber in automotive components." Initially, we addressed this issue with non-coated or greased solutions, but these were insufficient as a fundamental countermeasure. While some coatings were used, ensuring compliance varied depending on the material. By applying a rubber-specific coating, we were able to secure low friction across a wide range of applications, eliminating the noise. There were no issues with uneven grease application, and we selected coating part numbers that ensured compliance with rubber. [Key Points of Problem Solving] ■ Typically, grease is often used for stabilization, but due to issues with application equipment and methods, quantification can be difficult, leading to uneven application. ■ By adopting rubber-specific coatings, it is possible to modify the rubber surface itself, making it very effective as a permanent solution. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Case Study on Problem Solving] Wear Resistance Between Molds in Resin Extrusion Molding

[Case Study on Problem Solving] Wear Resistance Between Molds in Resin Extrusion Molding

Achieving lubrication at high temperatures! Examples of wear-resistant coatings contributing to many fields.

We would like to introduce a case that solved the problem of "wear occurring at the sliding parts of stainless steel in high-temperature environments." The mold material is stainless steel, and since the molding temperature is around 300°C, lubricants such as grease cannot be used. Instead, wear resistance was ensured through hard chrome plating, but there was no fundamental solution to the galling of the counterpart material. Therefore, we adopted a high-temperature dry lubrication coating for the sliding parts of the molds. A large amount of molybdenum disulfide was used to form a hard film, achieving lubrication at high temperatures and preventing galling, as well as ensuring wear resistance. [Key Points of Problem Solving] - The wear-resistant coating is formed with solid lubricants such as abundant molybdenum disulfide and a hard engineering plastic. - Although the hardness is only at pencil hardness, it exhibits excellent strength against friction wear under high loads, contributing to many fields, including machine tools. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Case Study] Improvement of Wear Resistance in the Mechanism of Heat Recovery System

[Case Study] Improvement of Wear Resistance in the Mechanism of Heat Recovery System

Dramatically improve the performance of the underlying PVD coating! Case study in exhaust heat recovery systems for HV vehicles.

We would like to introduce a case that solved the problem of "wear occurring at the sliding parts of stainless steel in high-temperature environments." The sliding parts were made of SUS materials, and applying lubricants was difficult. We considered nitriding treatment and hard coatings such as DLC, but we could not achieve satisfactory results. Therefore, instead of simply applying a PVD-type film, we significantly improved the performance of the underlying PVD coating by combining it with a high-temperature dry lubrication coating that excels in initial bedding and wear resistance. Our special pretreatment ensured the adhesion of the lubrication coating on the PVD. [Key Points of Problem Solving] ■ Sliding friction between stainless steel tends to cause seizure and galling. ■ Our wear-resistant coating quickly forms an ideal sliding surface and can be applied to areas under thermal load in high-temperature environments and high-performance engines. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Problem-Solving Case] PVD Coating Case on Plating

[Problem-Solving Case] PVD Coating Case on Plating

Utilizing low-temperature processing and reactions as much as possible! We were able to provide plating with excellent adhesion!

We would like to introduce a case that solved the problem of "poor adhesion and early peeling when applying PVD coating and DLC coating over plating." When applying PVD coating over plating, appropriate pretreatment and processing temperature are crucial. Therefore, our company utilizes low-temperature processing and reactions as much as possible. We were able to provide plating with excellent adhesion even over electroless nickel plating and hard chrome plating. [Key Points for Problem Solving] - Consideration of plating and materials - Suitable pretreatment - Selection of processing temperature *For more details, please refer to the PDF materials or feel free to contact us.

  • Other surface treatment equipment

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[Problem Solving Case] Extension of Mold Lifespan and Maintenance of High Dimensional Accuracy

[Problem Solving Case] Extension of Mold Lifespan and Maintenance of High Dimensional Accuracy

Change to PVD coating with no dimensional changes! Ensures durability greater than CVD coating!

We received a request stating, "I don't want to change the type of coating, but I want to extend its lifespan," and we would like to introduce a case where we solved this issue. In fine blanking presses with a plate thickness of 10mm or more, molds have been treated with CVD processing due to the high loads applied to them, which provides excellent adhesion. However, because high-temperature treatment near 1000°C is required, maintaining the precision of the molds becomes very difficult, leading to increased labor for dimensional adjustments. In response, we considered switching to PVD coating, which does not change dimensions. By processing a special micro-dimple (FSA-50) as a base for PVD treatment, we can enhance compressive stress, reduce friction, and improve oil retention, ensuring durability that surpasses CVD coatings. **Key Points of Problem Solving** - PVD coating technology has made significant advancements in hardness, adhesion, and heat resistance. - It has reached the realm of Hv3500 or higher and heat resistance of 1200°C. - It is believed that these physical properties are approaching their limits, and there are increasing cases of adoption involving micro-dimple formation and composite treatments with nitriding as base treatments. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other surface treatment equipment

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Chromium nitride coating

Chromium nitride coating

Chromium nitride coating as an alternative to hard chrome.

Chromium nitride coating is effective as an alternative to hard chrome plating. It has superior heat resistance and wear resistance compared to hard chrome.

  • Coating Agent

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PVD/CVD ceramic coating "Ceramic Surface"

PVD/CVD ceramic coating "Ceramic Surface"

We provide the optimal coating technology and services that our customers require!

The "Ceramic Surface Series" is a surface treatment technology primarily based on PVD and CVD ceramic coatings. We offer various coatings, including "PVD coating," which generates high adhesion and high hardness coating films through ion plating, as well as "Hybrid PVD coating" and "DLC coating." 【Features】 ■ Wear resistance ■ Low friction sliding properties ■ Release properties ■ Heat resistance ■ Anti-adhesion properties *For more details, please refer to the catalog or feel free to contact us.

  • Surface treatment contract service

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Dry Lubrication Coating "Dry Surface"

Dry Lubrication Coating "Dry Surface"

Can be used as a lifelong lubricant! Functional coating film dispersed within a special binder.

"Dry Surface" is a functional coating film that disperses solid lubricants such as molybdenum disulfide, graphite, and PTFE (commonly known as Teflon) within special organic and inorganic binders. It can be used as a lifelong lubricant. It exhibits long-term effectiveness in areas where oil, grease, and other lubricants cannot be applied to sliding surfaces. 【Features】 ■ Initial break-in effect under high load lubrication ■ Applicable not only to metals but also to rubber and plastics ■ Provides sliding properties and stability across a wide temperature range from -100°C to ultra-high temperatures of 800°C ■ Offers low friction, wear-resistant lubrication, along with corrosion resistance ■ Coating thickness can range from 5 to 100 μm, among others *For more details, please refer to the catalog or feel free to contact us.

  • Surface treatment contract service

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[Problem Solving Case] Low Friction Coating for Automobile Engine Pistons

[Problem Solving Case] Low Friction Coating for Automobile Engine Pistons

Testing the appropriate formulation of solid lubricants, treatment temperature, and dispersion amount! A case where suitable low friction properties were achieved.

We would like to introduce a case study of problem-solving using "low-friction and sliding coatings." Various coatings are being considered to achieve lower friction in automotive engine pistons, but issues can arise regarding their durability and maintenance of quality, making the realization of more suitable low-friction coatings a challenge. The low-friction coating processed by our company is a dry lubrication coating that disperses solid lubricants such as molybdenum disulfide, PTFE, and graphite in a hard resin, ensuring high durability and low friction across a wide range of load areas and speeds. It has also been adopted for racing engine pistons. By optimizing the formulation and dispersion of solid lubricants, we contribute to fuel efficiency through reduced friction. [Key Points of Problem Solving] - Conducted tests on the appropriate formulation of solid lubricants, processing temperature, and dispersion amount. - Achieved favorable low friction properties. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Problem Solving Case] Wanted to reduce costs by substituting rolling bearings.

[Problem Solving Case] Wanted to reduce costs by substituting rolling bearings.

Cost reduction through the replacement of bearings in the rotating sliding parts of AT components! A case that ensures low friction.

We would like to introduce a case study of problem-solving using Japan MT's "Dry Lubrication Coating Dry Surface." There was a challenge of "using bearings to ensure a good feel and low friction during rotational motion, but it is difficult to reduce costs." In response, we implemented a PTFE coating on the inner surface as a simple bearing structure. This ensured low friction and made it possible to reduce the number of parts and control costs. [Key Points of Problem Solving] - The low-friction, sliding coating is formed with PTFE and a hard engineering plastic, and has a proven track record in sliding parts under light loads. - In fields where oil is used in conjunction, it is also possible to further reduce friction and wear, and in this case, the number of parts was reduced, contributing to cost savings. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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