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Flexible 3D layout is possible! High-speed forced transport device for bearings.

Flexible 3D layout is possible! High-speed forced transport device for bearings.

Automating the inter-process transportation of bearings with FCS, which effectively utilizes limited space. We will introduce a case that achieved significant labor reduction and quality improvement.

【Customer Requests / Issues】 - Currently, the transportation from the exit of the previous process to the entrance of the next process is connected using a combination of an up-and-down lifter and a traditional ribbon chute that utilizes free fall. ■ Issues - Scratches occur on products in the chute section. - Responding to production halts and changing setups takes time. - There are many work-in-progress items, making production management difficult. - Even for automation, the required transportation routes are complex and space is limited, necessitating multiple transfers in vertical, horizontal, and lateral directions. - There is a need to respond to faster cycle times. - Ease of operation, such as reducing setup changes, is required. - Standardization of specifications. - Just-in-time automated transportation and improved traceability are needed. 【Results After FCS Implementation】 By flexibly constructing transportation paths and introducing the FCS-H300, which enables high-speed three-dimensional transportation, we achieved automatic single-item transportation just-in-time, which was not possible before. This led to significant improvements in quality, production management, reduction of setup changes, and efficiency in equipment maintenance, greatly enhancing overall productivity. *For more details about FCS, please refer to the PDF materials or feel free to contact us.

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Transportable with a fixed work posture! High-speed batch-type automatic transport device.

Transportable with a fixed work posture! High-speed batch-type automatic transport device.

We also manufacture alignment devices for connecting front and rear processes, maximizing the features of FCS! Here is an example of automating a high-speed assembly line for bearings.

【Customer Requests/Challenges】 - An automatic transport system that crosses over the worker passage is needed because the worker passage intersects in the middle of the production line. - We want to stop manual transport using carts and rolling transport through free fall. We want to reduce setup changes. → The cycle time is very fast, making it impossible to achieve with automatic single-piece transport. In a 3D conveyor, issues such as workpieces falling over occur, and managing production is difficult due to a large flow of work-in-progress that exceeds the line of sight. 【Proposal】 We propose a batch transport method where a chuck unit clamps multiple stacked bearing workpieces together. We will create an integrated transport system that includes one FCS unit assembled in a gantry configuration, along with loading equipment on the upstream side and unloading equipment on the downstream side, to be adopted as a high-level bearing high-speed transport device. 【Results After FCS Implementation】 The effort and time required to design and manufacture a complex three-dimensional transport device in-house were eliminated, significantly reducing the implementation costs. Unlike the 3D conveyor, the issue of work-in-progress remaining overhead was resolved, improving production management. Setup changes were also streamlined. *For more details about FCS, please refer to the PDF document or feel free to contact us.

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Crossing the aisle and connecting overhead! An automatic transport device that can also realize a gantry-type transport track.

Crossing the aisle and connecting overhead! An automatic transport device that can also realize a gantry-type transport track.

We will introduce a case where the transportation connecting the bearing grinding process and assembly process was automated using FCS, which allows for easy construction of 3D trajectories.

【Customer Requests / Issues】 - Workers were transporting workpieces between the grinding process and the assembly process using carts. - An automatic transport device that connects over the passageway is needed to secure a path for workers and carts to cross. - There are concerns that combining several linear transport devices will result in a complicated system. - With a 3D conveyor, work-in-progress items accumulate in the passageway, leading to frequent tasks requiring workers to use ladders. → The introduction of a simple gantry-type FCS enabled high-speed automatic transport of individual items. 【Results After FCS Implementation】 Thanks to the simple transport method of the FCS-H300, a smart transport system without waste was established, resulting in the elimination of bottlenecks and preventing interruptions in the production line flow. Changeovers were minimized, significantly improving productivity. Work-in-progress items were greatly reduced, and production management became stricter. *For more details about FCS, please refer to the PDF document or feel free to contact us.

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Instead of a screw conveyor! Bucket-type automatic transport system for powders.

Instead of a screw conveyor! Bucket-type automatic transport system for powders.

We present a case of transporting a covered bucket from a low position to the machine inlet using an FCS equipped with a highly flexible carrier (running cart).

【Customer Requests/Challenges】 - While automatic transportation of powder materials mainly uses screw conveyors and vacuum (air) conveyors, we want to transport using bucket-type systems to adjust the transport volume and avoid wear and damage to the powder particles. - To prevent the raw materials from being exposed to external air, we want to equip the system with buckets that have automatically opening and closing lids. - We want to specify the weight of the powder and the transport cycle for transportation. - When switching between different raw materials, we would like it to be easy to change the buckets. 【Results After Implementing FCS】 By introducing the FCS-H300, which can equip the carrier (transport cart) with buckets that have lids, we have successfully met all the above requests. The strictness of the transport cycle and the ease of cleaning have also been noted as positive points. *For more details about FCS, please refer to the PDF materials or feel free to contact us.

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Improved intersecting transport routes! A flexible layout automatic transport device.

Improved intersecting transport routes! A flexible layout automatic transport device.

We will introduce a case where the high-speed assembly line of hub bearings was automated using FCS, which can build flexible transport paths.

【Customer Requests / Issues】 - Due to the large number of supply parts for the production line, the various entry routes for parts at the parts input section cannot be handled solely by the conveyor. → It was necessary to plan the worker routes and the multiple concentrated parts flow. 【Proposal】 By utilizing the flexible design of the FCS-H300 guide rail, we constructed a space-saving transport path with a gate-type layout. We achieved overhead transport to the work input while ensuring sufficient worker pathways. 【Results After FCS Implementation】 The introduction of the FCS-H300 enabled automation of the production line, which was typically difficult, in a cost-effective and space-saving manner. Maintenance became easier, and running costs were reduced. *For more details about FCS, please refer to the PDF materials or feel free to contact us.

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