Disk Product List and Ranking from 48 Manufacturers, Suppliers and Companies

0472 Eliminate emission defects using a level gauge.

To prevent poor powder flow! We will assist you in selecting the appropriate model and layout plan based on your usage conditions.

We would like to introduce a case where a user contacted us to solve the issue of poor powder discharge by installing a paddle-type level gauge and a capacitive level gauge in a small hopper. A capacitive level sensor is installed at approximately one-third of the height from the bottom of the hopper. We recommended and implemented the installation of two Brodie disks mini near the discharge area, avoiding the sensor, and two Brodie disks above that. Afterward, we received feedback that "the bridging has been resolved and everything is running smoothly." 【Overview of Conditions】 ■ Hopper Diameter: Ø500 ■ Discharge Diameter: 100A ■ Material: Calcium Carbonate 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

Company：ミナギ
Price：Other

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At the rat hole of iron-making dust.

In addition to the bridge, measures against rat holes are also extremely effective! There have been no issues with operation after implementation.

We would like to introduce a case where our equipment was implemented in a dust silo at a steel mill. Originally, there were many air knockers installed, but rat holes were occurring in the cone section, which led to the company contacting us for a solution. After disclosing information about the hopper diagram and its contents, we provided guidance on the arrangement of the blow disk and operational control plan, and subsequently received an order. After installation, the equipment has been operating without any issues. Our company provides reasonable implementation plans for our equipment tailored to each user's conditions. Please feel free to contact us when placing an order. 【Case Overview】 ■ Hopper Diameter: 2400φ ■ Discharge Diameter: 250φ ■ Design Temperature: 100℃ ■ Target Material: Carbon-based dust (average particle diameter: around 10 microns) *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0479 Solving the bridge of electric furnace dust

Turning on two Brodisks with a time difference! Introduction of an example that solved the bridge of electric furnace dust.

This is a case where we received a call stating that a bridge is occurring in the tank of the air transport device. After hearing about various conditions, we determined that there was no significant risk and proceeded to inform them of the model selection and layout. However, the customer expressed that they "do not want to repeat the same mistakes as before with the actual machine," so they decided to observe the effects of our equipment using their own 1000mm hopper. We lent them four units of our equipment (blow disk) necessary for this, and after testing, the results were very favorable, leading to immediate adoption in the actual machine. [Case Overview] ■ Target Equipment: Air Transport Equipment ■ Target Powder: Electric Furnace Dust (with some moisture, around 10 microns) ■ Tank Diameter: 1500mm ■ Equipment Layout: Four blow disks installed in two tiers at different heights (total of 8) ■ Equipment Operation: The blow disks are turned on in pairs with a time delay using a controller that incorporates four solenoid valves. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0486 Preventing Clogging of Coffee Grounds

Introduction of a case where the effectiveness of the machine was verified and noise was confirmed, along with the installation of numerous brocade disks!

We received an inquiry from a food company stating, "Coffee grounds are clogging in the shoot section. I believe it can be handled with a knocker, but since there are houses nearby, we would like to avoid using the knocker due to noise concerns." In this case, we first installed one unit for testing and verified its effectiveness at a lower air pressure than the typical usage pressure, while also checking the noise level in that situation. Subsequently, we proceeded to install multiple blow discs. For those who are new to this, you may have questions or concerns regarding this equipment. In addition to explanations via phone or email, we can also provide product loans, so please feel free to contact us. 【Case Overview】 ■ Target Material: Coffee Grounds 　　　　(Wet condition, size up to approximately 2mm) *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0487 Measures to Address Residual Film Grinding Material

Introduction of a case where an agitator was avoided on the accumulation surface (3 surfaces) and a broad disk (standard type) was installed!

This is an introduction to an example of installing this equipment related to the reuse of plastic film. The customer had installed an agitator inside the hopper to prevent bridging. However, outside of this area, crushed material was left adhering, so the introduction of a blow disk resolved the issue. Our company provides guidance on specific arrangements and control examples of blow disks, taking into account the diverse conditions of each user. Please feel free to consult with us. 【Overview】 ■ Hopper: 600×500 (3-sided incline) ■ Target material: Film crushed products, approximately 2-3mm to powder ■ Situation: Powder accumulation on the inclined surface ■ Countermeasure: Avoiding the agitator on the accumulation surface (3 sides) and installing a blow disk (standard type) *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0502 Prevention of Iron Oxide Powder Bridging

The discharge diameter is φ1000, and since the circumference is large, the blow disks are installed in two tiers with a slight height adjustment for the four pieces!

We would like to introduce an inquiry we received from a customer stating, "We would like to install a blow disk in conjunction with the modification of the discharge section of the existing silo." The silo has a diameter of φ2000, and a vibro activator was used for discharge. However, due to certain circumstances, the customer requested to remove this discharge device and place our blow disk above it. Since the discharge diameter is φ1000 and the circumference is large, it was decided to install 8 blow disks (in practice, 4 disks will be placed in two tiers with slightly different heights). 【Case Overview】 ■ Name: Iron Oxide ■ Bulk Density: 1.2 ■ Angle of Repose: 50° ■ Adhesiveness: Yes 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller ready. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0510 Prevention of retention in the eccentric hopper

Compliance with the Food Sanitation Act! Here is an introduction to cases where Brody disks and controllers have been used.

The equipment was used because the material was accumulating on the gentler slope of the eccentric hopper. The elastic disk (silicone disk) of this equipment boasts extremely high durability compared to general silicone rubber. It also complies with food sanitation laws, and related documents can be submitted. Please let us know if you need them. 【Case Overview】 ■ Hopper ・Diameter: φ500 ・Discharge diameter: φ150 ・Slope: 45° (the gentlest part) ■ Target Material: Grain powder ■ Broady Disk Arrangement ・Three standard broady disks are installed mainly at the gentler slope. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what to do. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0513 Cornstarch - Starch Bridge Prevention

Using a Brodisk for bridge measures! Positive results and a case where it was purchased including the controller.

Here is a case introduced based on a consultation from a trading company. "We would like to use a BroaDisk for bridge prevention at the end user's plant. First, we would like to try it out, so we request to borrow the equipment for free as soon as possible." After providing guidance on model selection and layout plans, we sent four BroaDisks for testing. The results were favorable, and they decided to purchase including the controller. 【Case Overview】 ■ Target Material: Cornstarch, Starch ■ Moisture Content: Below 10% (depending on the variety) ■ Hopper: φ1200, Eccentric Hopper ■ Equipment Design Temperature: 200℃ (The installation location for the BroaDisk is not limited to this.) (However, the BroaDisk is suitable for high temperatures.) *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0516 At the recycling toner factory

Introducing a case study of a factory that is recycling toner cartridges for laser printers.

Originally, it was air-purged when toner was added to the hopper to ensure liquidity. However, the discharge was unstable, and occasionally it was addressed with hammering. To improve this, we received a request to lend our blow disk, and after trying both the blow disk and the mini blow disk, the results were favorable, leading to installations in multiple hoppers. 【Case Overview】 ■ Diameter: φ500 ■ Discharge: φ25 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0519 Installation on the hopper for crushed PTFE sheet.

A case where the introduction was made after actually using it and confirming its effectiveness.

We received a consultation from your company regarding the issue of PTFE sheet fragments being compacted and causing blockages in a small chute. The problem was resolved with the use of a Brody disk. In this case, the customer expressed a desire to conduct a test first, so we lent them four Brody disk minis. After using them and confirming their effectiveness, they decided to proceed with the implementation. During the lending period, we provided advice on the arrangement and other matters. If you have any issues with discharge failures, such as rat holes or bridging in powder and granular materials, please feel free to consult with us. [Case Overview] ■ Material: PTFE fragments (flake form) ■ Hopper diameter: φ300 ■ Discharge diameter: φ80 *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0526 Bridge measures for Sic fine powder

An example of lending out the actual Brody Disk Mini and Brody Disk first at the customer's request.

This is an example used by a precision parts manufacturer, where Sic powder bridges at the bottom of the hopper, prompting your inquiry. In the case of a φ600 hopper, it is common to adopt the Brodie Disk instead of the smaller Brodie Disk Mini. However, the air volume for the Brodie Disk is significantly higher compared to the Mini. Since there was a request to minimize the air volume as much as possible, we had the customer check both the Brodie Disk Mini and the Brodie Disk in person, and decided to implement the Brodie Disk Mini, which has a lower air volume. This installation consists of 8 Brodie Disk Minis, and in this case, the air volume is less than that of 2-3 Brodie Disks. 【Usage Conditions Overview】 ■ Hopper Diameter: Approximately φ600 ■ Material: Sic powder (average particle size = several micrometers) ■ Request: To use as little air as possible *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0543 Special Case with Ceramic Powder

A special case where a rubber sheet with a diameter of approximately 180 mm is installed between the Brody disk and the inner surface of the hopper!

A customer who installed the Brodisk a few years ago has decided to adopt it again. The material is the same powder as last time. Upon checking the condition of the previous installation, it was found that the inner wall of the hopper around the Brodisk elastic disk had worn down, resulting in a mirror-like polished state. As a countermeasure for this issue, we have decided to install a rubber sheet approximately φ180 between the Brodisk and the inner surface of the hopper. While the inner surface of the hopper is as mentioned above, there were no issues with the elastic disk of the Brodisk or the shaft. 【Product Specifications】 ■ Brodisk: BD-15S-B x 4 ■ Controller: C-SV4 x 1 *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0551 Adoption of a blow disk for the modification of existing silos.

Both silos are equipped with 8 units! We have great trust in the performance and durability of this equipment.

The existing silo has been modified for a change in usage, and we have adopted the BroaDisk. Originally, it was a storage tank for quicklime and activated carbon, but due to concerns about the deterioration of fluidity in future stored materials compared to the previous ones, we selected this equipment, which has been continuously adopted by your company. Both silos will be equipped with 8 units (4 units × 2 tiers), and for control, we will utilize the existing air aeration system. This customer has been using our equipment for quite some time and has great trust in its performance and durability. 【Product Specifications】 ■ BroaDisk: BD-15S-B 8 units × 2 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available.

Company：ミナギ
Price：Other

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0559 Attached to the hopper for resin grinding material.

We want to implement cost-effective measures due to rising costs! We will guide you on a rational arrangement of broad disks and introduce case studies of their implementation.

We would like to introduce a case regarding the installation of a "hopper for resin grinding materials" handled by Minagi Co., Ltd. The hopper for relay use comes with an agitator to prevent bridging; however, its position is not ideal, leading to the occurrence of bridging. Changing the position and shape would incur high costs, so we were consulted on how to address this issue cost-effectively. After reviewing the detailed drawings of the hopper, we provided guidance on a rational arrangement of the blow disks that would not interfere with the existing agitator. We lent out the blow disks for testing, and upon successful trials, they were implemented. [Case Summary] ■ Issue - Changing the position and shape of the agitator would incur high costs, so a cost-effective solution was sought. ■ Result - Provided guidance on a rational arrangement of blow disks, lent out blow disks, and after successful testing, they were implemented. *For more details, please refer to the PDF materials or feel free to contact us.

Company：ミナギ
Price：Other

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0571 Solve the discharge problem from the vacuum truck tank (such as quicklime, etc.)

We recommend adopting models with a large air volume! A case where the problem was solved by a blow disc.

This is an example of a problem solved using a blow disk, based on consultations from operators using special vehicles. The vacuum vehicle discharges what it has suctioned into a flexible container, but due to the degree of tank dumping, there were cases where the powder did not fall. By installing a blow disk in the accumulation area, the problem was resolved. Since the materials being suctioned can vary, including hydrated lime and cement, we recommended adopting a model with a higher air volume. 【Case Overview】 ■ Issue - There were cases where the powder did not fall when discharging what was suctioned into the flexible container. ■ Result - Adopted the BD-20, which has a higher air volume than the standard BD-15 (due to the variety of materials including hydrated lime and cement). - Installed a blow disk in the accumulation area, resolving the issue. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0576 Solution to the Rat Hole Phenomenon (Quicklime)

Introducing a case study on the implementation of a blow disk in exhaust gas treatment equipment where rat holes have occurred!

We received a consultation from the operator regarding the occurrence of rat holes in an operational environmental plant (waste incineration) that has been running for quite some time. The details of when the trouble started are unclear, but it seems that the properties of hydrated lime may have changed significantly some time ago. After reviewing the silo drawings and contents, as well as hearing about the state of the rat holes, we provided an appropriate proposal that included costs, which was then implemented. The results, of course, have been favorable. 【Case Overview】 ■ Target Equipment: Exhaust Gas Treatment Equipment ■ Silo Diameter: Φ4000 ■ Discharge Method: Circle Feeder ■ Target Material: Hydrated Lime 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

Company：ミナギ
Price：Other

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Solving resin pellet clogging

Effect confirmation through the lending of the main unit! A case where the Brody Disk and controller were introduced.

We adopted the 'Brodisk' because the resin pellets from waste plastic were bridging in the hopper and could not be filled into the bulk bag. Although the flowability of the material is not particularly poor, there were issues with discharge due to the gentle slope of the hopper. In cases with this level of flowability and hopper size, it is common to install one unit per side near the discharge area (a total of four units). However, in this case, due to the gentle slope of the hopper, we installed two units per side (a total of eight units). Additionally, the air ON time was set slightly longer. [Overview] ■ Material: Resin pellets Φ5×20–30 (with variations in shape and size) ■ Hopper: 1400×1400 Discharge section 250A *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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At the hopper for supplying wallpaper crushing products.

The subject is the powder of crushed wallpaper! Here is an example of installing a blow disk at the bridge generation point.

Although there is an agitator in the hopper to prevent bridging, we have improved the issue of bridging occurring in areas that it cannot reach. The process for implementation began with reviewing the hopper diagram and contents, followed by conducting tests using four "Standard Blowing Disks." The test results were favorable, and we adopted the "Controller (C-SV1)" with one built-in solenoid valve. 【Overview】 ■ Target material: Powdered wallpaper scraps (appearance is cotton-like), bulk density is about 0.2 ■ Hopper: 800×800, 2 vertical sides, 2 inclined sides ■ Discharge device: Screw feeder ■ Mixer: Located near the center of the hopper ■ Situation: Bridging between the mixing blades and the screw feeder ■ Countermeasure: Installation of blowing disks at the bridging area mentioned above (2 disks per inclined side, totaling 4 disks) *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0591 Solving NG (compost) in hammering.

During driving, advice on air ON time and air pressure, etc.! A case that responded to an urgent matter.

We received an urgent inquiry from the customer regarding a matter. "It does not drop with hammering (therefore it is likely not suitable for a knocker)," and "based on experience, it tightens with a vibrator" were the situations described. After confirming the sample and hopper diagram, we will inform you of the recommended model, layout, and control examples. The customer has installed items such as a blow disk, and the operating results have been favorable. Based on our past experiences, we provide guidance that aligns with the customer's problem-solving needs. We have been able to assist with a high probability so please feel free to consult us. [Overview] ■ Hopper dimensions: approximately 2000×1800 ■ Discharge: transported by a lower belt conveyor ■ Target item: name undisclosed, appearance resembles compost (bulk density 0.5, moisture content 40%) *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0597 Eliminate the pigment fine powder bridge in one shot.

We have solved the bridging phenomenon that occurs in the hopper of the quantitative supply screw feeder in one go!

We received a contact from a customer stating, "The air knocker and air vibrator are ineffective, so I would like to install the 'Brodisk.'" After providing guidance on the installation, the device was introduced, and the results have been very favorable, receiving high praise. In this case, the customer purchased the equipment immediately after the inquiry, but we offer free lending of our products. You can first try out the effectiveness of this device. Please feel free to take advantage of this. 【Introduction Overview】 ■ Issue: Suppression of the bridging phenomenon occurring on the screw ■ Contents: Pigment fine powder ・ABD: Approximately 0.3, angle of repose: Approximately 50°, adhesion: Yes ■ Hopper: 500×500 (2 vertical sides, 2 inclined sides) ■ Quantity: 1 unit on each inclined surface, totaling 2 units installed ■ Arrangement: The 2 units are at the same height, each offset from the center to the left and right *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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Countermeasures for clogging of discharge parts due to attached growth.

After the introduction, there was no damage to the hopper, and operations are running smoothly without any extra burden on the on-site personnel!

Due to the growth of adhesion and the occurrence of blockages near the hopper discharge area, we have installed a "blow disk" as a countermeasure. Previously, issues were addressed through manual hammering, which resulted in unevenness in the impacted areas. Since the introduction of this equipment, there has been no damage to the hopper, and the on-site personnel have been able to operate smoothly without any extra burden. 【Introduction Overview】 ■ Hopper Overview - Size: 500×600 - Discharge Area: 150×200 - Inclination: Approximately 70° ■ Equipment Arrangement - A standard blow disk (BD-15) has been installed near the discharge area on each side, totaling 4 units. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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0613 Elimination of potassium sulfate bridge

Air ON with the Brodisk at a time delay! Introducing a case that resolved a problem in one shot.

We received a consultation regarding a problem where a bridge occurs in the newly introduced air transport tank. The equipment flow is "air transport → dust collector → hopper → rotary valve → screw feeder," and even when poked with a stick, it only creates a hole and does not come out easily, resulting in a situation where it took a long time to finally resolve. Therefore, we installed a total of 8 Brody disks (BD-15) in 2 tiers. This completely resolved the issue. 【Case Summary】 ■ Equipment Flow: Air transport → dust collector → hopper → rotary valve → screw feeder ■ Problem Situation - Bridging in the hopper - Does not come out easily even when poked with a stick (only creates a hole) - Takes a long time to finally resolve *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0634 Bridge elimination of cake-like materials

Preventing bridge formation with cake-like materials! Introducing a case where four Brody Disk Minis were installed.

Here is a case where we received an inquiry about "the cake accumulating in the filter suddenly falling and bridging. Is it possible to break the cake?" After testing through lending and confirming its effectiveness, it has been implemented. Our company can provide guidance for problem-solving tailored to the individual conditions of our users. Please feel free to consult us. 【Case Overview】 ■Issues - Cake accumulated in the filter falls → Bridges in the hopper - Hopper diameter: Ø200 - Discharge diameter: 2S ■Proposal - Install a total of 4 Brody Disk Minis, 2 at varying heights 【Key Points of This Equipment】 ■The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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0637 In the hopper of carbon flakes + carbon fine powder.

Solving user challenges in one go! Introducing examples of improving carbon fluidity.

We would like to introduce a case where a "broad disk" was installed to improve the fluidity of carbon. Bridging occurred at the hopper discharge section, and each time, workers had to hammer it, but the effect was low. Although the raw material was eventually discharged after taking time, it was very inefficient, and we received inquiries regarding this issue. With the introduction of our product, the user's problem was solved in one go. 【Case Overview】 ■ Issues - Bridging occurred at the hopper discharge section - Workers had to hammer it each time, but the effect was low ■ Results - The introduction of our product solved the user's problem in one go 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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At the hopper where the crushing sword mountain is installed.

Introducing a case where all four Brody disks (mini) were simultaneously turned ON/OFF! The bridge issue has been resolved.

We would like to introduce a case where we resolved a bridging issue that occurred in a feed hopper with a substance resembling flour. Due to the "gentle slope of the hopper" and "small discharge diameter," bridging occurred under the knife edge. After receiving a consultation from the user, we listened to the details and proposed a solution that was implemented. [Case Overview (Partial)] ■ Hopper Overview - Size: 500×500 - Discharge Diameter: Φ50 - Slope: Approximately 45° [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more detailed information about the case, please refer to the related links. *For more details, please check the PDF materials or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
Disk

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0645 Resolving issues with the discharge of incineration ash.

Introducing a case that solved the issue of poor incineration ash discharge with 8 Brodisk standard type (BD-15) units arranged!

Here is a case study from a paper mill. We received an inquiry stating that despite installing a vibrator in the incineration ash hopper to promote flow, improvements could not be achieved. After discussing various conditions, we provided advice on the model, layout, and control to resolve the issue, which led to our solution being adopted. 【Summary of Conditions】 ■ Hopper Diameter: Φ1500 ■ Discharge Diameter: Φ250 Butterfly Valve ■ Contents: Incineration Ash (Bulk Density 0.5-0.6) ■ Previous Measures: Two Vibrators 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more detailed information about the case, please refer to the related links. *For more details, please check the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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0660 At the foundry sand regeneration facility

Most cases, such as bridges and rat holes, can be easily resolved with this equipment!

We would like to introduce a case where "Blow Disks" were installed in a hopper (dust collector) that generates fine dust during the regeneration of foundry sand. The issue was that the fine dust easily absorbed moisture, causing bridging when stored in the dust collector hopper, making it impossible to discharge. We provided information on the arrangement and control of this equipment tailored to the customer's usage conditions, and after detailed discussions, it was implemented. The results have been excellent, with no bridging occurring at all. 【Overview of Arrangement and Control】 - A total of 8 Blow Disks (standard type BD-15) were installed, with 4 in the lower section and 4 in the upper section. The lower section was arranged in the left, right, and center, while the upper section had the 4 disks positioned towards the corners. - The 8 Blow Disks were sequentially aerated in pairs with a time delay using a controller (C-SV4) that incorporates 4 solenoid valves. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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In the storage tank of activated carbon + quicklime.

The durability of elastic disks is important! Here are examples of their adoption in exhaust gas treatment equipment.

We would like to introduce a case where our "Brodisk" has been adopted. This customer (plant) has experienced troubles with other air relators in the past and is currently using our product continuously. In exhaust gas treatment systems, many customers are using it in silos containing quicklime, activated carbon, and baking soda. Since these systems rarely have the silos emptied, the durability of the elastic disk in our equipment is crucial. [Case Overview] ■Silo Diameter: Ø2000 ■Discharge Port Diameter: Ø300 ■Hopper Inclination Angle: 67° ■Discharge Amount: Several 10 Kg/h ■Contents: Activated Carbon + Quicklime *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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Solve the bridge of citrus powder 0682.

We would like to introduce a case where we received inquiries from end users in the food industry and successfully resolved their issues.

We would like to introduce a case study where our "Blow Disk" was installed. Due to variations in fruit types and processing conditions in the previous stages, particle size and moisture content changed, leading to the formation of bridges that could not be cleared by existing air knockers or hammering. As a countermeasure, we decided to adopt the Blow Disk. After the introduction of this equipment, bridges no longer occurred at all, and it was subsequently adopted for another large hopper. 【Case Overview】 - One standard Blow Disk installed on each inclined surface - A total of two Blow Disks are simultaneously operated with air ON/OFF *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

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0687 Clearing blockages in the hopper of dried hop powder.

An example adopted to address expected blockages at the hopper discharge section.

We would like to introduce a case where a plant and maintenance operator ordered "Blow Disks." In the production of hoppers for a beverage manufacturer, it was anticipated that clogging might occur at the hopper discharge section based on past experiences. Therefore, at the user's request, we were consulted about adopting "Blow Disks." After detailed discussions (regarding contents, hopper diagrams, control methods, etc.), the system was implemented. Currently, the equipment is operational at the user's site, and there have been no occurrences of bridging or powder clogs. [Case Overview] ■ Hopper Diameter: Φ900 ■ Discharge Diameter: 150A ■ Contents: Dried hop powder ■ Equipment Layout Control - Four "Blow Disks" installed near the discharge section (two at different heights) - Air aeration controlled by a controller, with each disk activated in a staggered manner *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

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