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[Problem Solving Case] Adhesive film sticking to the cutting blade.

[Problem Solving Case] Adhesive film sticking to the cutting blade.

It is necessary to ensure the sharpness of the cutter while applying a non-stick treatment! Example of dry lubrication coating.

We would like to introduce a case study of problem-solving for special applications by Nippon MT Corporation. We were using non-coated products, but it was necessary to regularly remove adhesive substances, which significantly reduced productivity. Therefore, we processed with CE100C-MT. The adhesion of substances has decreased, resulting in less maintenance and replacement frequency. Additionally, the film thickness is about 2μm, allowing us to maintain sharpness. [Key Points of Problem Solving] - To make it difficult for adhesive substances to stick, Teflon coating is commonly used. - The film thickness of Teflon coating is about 20μm, so while it eliminates sticking for cutting tools, it may reduce sharpness and lead to other issues. - Generally, the processing temperature for Teflon coating is around 400°C, which can sometimes cause a decrease in the hardness of the cutting tool itself. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Problem Solving Case] Consideration of Seizing During Assembly of Stainless Steel Bottles

[Problem Solving Case] Consideration of Seizing During Assembly of Stainless Steel Bottles

Assembly accuracy and productivity are smooth! A case where molybdenum disulfide demonstrated its performance!

We would like to introduce a case that solved the problem of "seizing occurring during the assembly of stainless steel bottles, making assembly impossible." We were using a PTFE-based coating, but due to insufficient surface pressure resistance of PTFE, we could not meet the performance requirements. Under high load and high surface pressure conditions, the initial break-in coating MD1610 proved effective, allowing for smoother assembly accuracy and productivity. [Key Points of Problem Solving] - Representative examples of solid lubricants include molybdenum disulfide, graphite, and PTFE, each having different load and temperature ranges in which they perform effectively. - In this case, PTFE was insufficient in performance under high load conditions, while molybdenum disulfide, with approximately three times the load-bearing capacity, demonstrated effective performance. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Problem-Solving Case] Measures to Prevent Bolt Seizure in Exhaust System Pipes

[Problem-Solving Case] Measures to Prevent Bolt Seizure in Exhaust System Pipes

There may be a possibility of removal after use! Examples of dry lubrication coating on dry surfaces.

We would like to introduce a case that solved the problem of wanting to prevent the seizing of stainless steel in an environment of 800°C. We were using heat-resistant grease, but there was a possibility of smoke generation in high-temperature areas, and it could also cause difficulties in disassembly after many years of use. Therefore, by applying heat-resistant and wear-resistant coatings, we maintained low torque during assembly. Seizing was prevented even after prolonged use in high-temperature environments, resulting in improved reliability. [Key Points of Problem Solving] - Various components in high-temperature environments face various issues due to the high temperatures. - Friction and wear conditions are more severe at high temperatures than at room temperature, and the progression is also rapid. - Heat-resistant and wear-resistant coatings protect components even in such environments, and the action of solid lubricants can prevent seizing and galling over the long term. - This greatly contributes to improved reliability. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Problem-Solving Case] Wear Resistance Measures for the Sliding Parts of a Winding Machine

[Problem-Solving Case] Wear Resistance Measures for the Sliding Parts of a Winding Machine

Due to the action of molybdenum disulfide, load-bearing capacity and low friction properties are provided! An example of a wear-resistant coating.

We would like to introduce a case that solved the problem of "increased load on components and accelerated wear due to the high-speed operation of machines." While hard chrome plating and other measures were applied at key points, fundamental wear countermeasures were not implemented, and there were components where maintaining precision was difficult with plating due to strict accuracy requirements. Additionally, the material was SK steel, which required processing at temperatures below 200°C to ensure strength. Therefore, we applied the wear-resistant coating MD2812. Thanks to the abundant molybdenum disulfide, initial wear is reduced, and the use of durable resin ensures low friction. The processing temperature is also below 200°C, so there is no impact on the components. [Key Points of Problem Solving] ■ Just being hard is not enough to prevent wear; this is the fundamental issue. ■ The action of molybdenum disulfide contained in the wear-resistant coating imparts load-bearing capacity and low friction. ■ Molybdenum disulfide transfers to the counterpart, creating an ideal surface condition on the opposing side. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Problem-Solving Case] Coating with High Thermal Conductivity and Insulation Properties

[Problem-Solving Case] Coating with High Thermal Conductivity and Insulation Properties

A case that combines a coating for heat dissipation and a highly insulating coating!

We would like to introduce a case study of problem-solving using Japan MT's "Dry Lubrication Coating Dry Surface." This involved the application of an insulating film on an aluminum cover for automotive motors, requiring an insulating coating with high thermal conductivity (heat absorption). Initially, we planned to use alumina thermal spraying, but it was very costly, and we needed to secure a film thickness of over 100μm, which posed precision issues. Therefore, we applied the insulating coating DC2830 to ensure insulation at around 20μm. Additionally, we applied the 8441MT coating on top, which also improved thermal issues. The processing temperature was below 200°C, with no impact on the aluminum. [Key Points of Problem Solving] ■ Insulation and thermal conductivity generally have opposing properties. ■ In this case, we attempted to meet both performance requirements by combining a coating that dissipates heat with a highly insulating coating. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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Japan MT Corporation Comprehensive Catalog

Japan MT Corporation Comprehensive Catalog

Surface treatment + surface treatment = infinite possibilities. A wealth of information on precision functional plating and ultra-high pressure lubricants.

Japan MT Corporation aims to be a company that contributes to society and the global environment through high-performance surface treatments in a wide range of fields, including transportation equipment, electrical equipment, and water supply equipment. In this document, we introduce various services offered by our company, including dry film coating "Dry Surface," "Ceramic Surface," and "Plating Surface." Leveraging our knowledge and experience as a comprehensive surface treatment supplier, we propose infinite possibilities. Please feel free to download and take a look. [Contents] ■ Dry Film Coating: Dry Surface ■ PVD/CVD Ceramic Coating: Ceramic Surface ■ Precision Functional Plating: Plating Surface ■ Extreme Pressure Lubricant: Lubroid Metal Conditioner *For more details, please refer to the PDF document or feel free to contact us.

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