Probe Tester Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Integration features with MES systems compatible with the international standard OPC UA.

Exhibiting at Nepcon 2024 from January 24! Achieving interoperability between industrial equipment and MES systems!

OPC UA (OPC Unified Architecture) is an open international standard developed for safe and reliable data exchange in industries such as industrial automation. It was announced by the OPC Foundation in 2008 and later standardized as IEC62541. It allows for secure and highly reliable data exchange across different types of devices, operating systems, and manufacturers, making it recommended as the standard communication for Industrie 4.0 and increasingly adopted worldwide. Additionally, it is aligned with the international standard for PLCs, IEC61131-3, which provides the advantage of reliably exchanging information from the manufacturing site with higher-level monitoring control systems and Manufacturing Execution Systems (MES). In response to this trend, Takaya has prepared an option to equip the APT series of flying probe testers with an OPC UA server. We are working to promote the spread of industrial IoT standards that bridge FA equipment and IT.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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Flying Probe Tester APT-2400F-SL

Equipped with a high-performance measurement system and a variety of functions, it contributes to quality improvement from prototyping to mass production!

The APT-2400F-SL is a large model that maintains the basic performance of the APT-2400F while expanding the compatible board size to W635×D610mm. Furthermore, by adding an optional split inspection function, it is capable of inspecting long boards up to W985×D610mm. It can accommodate component heights of up to 60mm on the top and 120mm on the bottom, and can handle board weights of up to 15kg, making it suitable for inspecting large and heavy boards such as those used in automotive, aerospace, medical devices, power supply boards, and probe cards. We accept evaluation tests at our demonstration rooms in Okayama headquarters and Tokyo branch, where you can bring in your boards. A complete testing process is possible, including the creation of inspection programs, testing with actual boards, and summarizing evaluation results. *For more details, please feel free to contact us.

Company：TAKAYA Corporation
Price：Other

Other measurement, recording and measuring instruments

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[Case Study] High-Density Substrate Inspection in Semiconductor Manufacturing Equipment

Please utilize Takaya's flying probe tester in the high-density substrate inspection process for semiconductor manufacturing equipment.

High-precision inspections compliant with IEC60384-1 are possible. The characteristics of electronic components such as fixed capacitors are guaranteed according to international standards, achieving improved quality for high-density boards. We flexibly respond to design changes and prototypes, providing cost-effective inspection solutions. 【Implementation Achievements】 - Conducted inspections of high-density mounted boards, achieving quality assurance tailored to precision boards. - Enabled inspections compliant with the IEC60384-1 standard (performance standards for fixed capacitors), ensuring product quality in line with international standards. 【Customer Challenges】 Narrow Pitch Between Components: In high-density boards, the space between components is extremely narrow, making physical contact difficult with traditional jig-based inspections. There is a potential decrease in inspection accuracy, especially in narrow pitch areas below 0.2mm and with high pin count components. Need for Compliance with Standards: As compliance with international standards represented by IEC60384-1 is required, a system that reliably implements inspection items based on these standards is necessary. It is particularly important to measure the characteristics of fixed capacitors and special components accurately and quickly. Limits of Inspection Coverage: In designs where the number of test points has decreased, there is a risk of reduced inspection coverage due to insufficient physical access.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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[Case Study] Inspection of Large Circuit Boards for Communication Infrastructure and Servers

Please utilize Takaya's flying probe tester for the inspection of large circuit boards for communication infrastructure and servers.

In large-scale board inspections for communication infrastructure and servers, jig-less inspection is particularly effective. Even with large board sizes, it can be handled efficiently, and this inspection method combines flexibility and precision, contributing to quality improvement and cost reduction. This significantly contributes to ensuring reliability in the fields of communication infrastructure and servers. 【Implementation Results】 - Established inspection technology tailored to the quality requirements specific to large boards. - Guaranteed the reliability of high-precision boards used in communication infrastructure devices and server products. 【Challenges Faced by Customers】 Handling of large boards: With jig-based testers, designing and manufacturing jigs for large boards is difficult. Due to weight and handling constraints, setup times are prolonged. Response to design changes: Large boards have many test points, and the cost of modifying jigs increases during design changes. The flexibility of the inspection process is low, making it unsuitable for low-volume, high-variety production. Cost and storage space: Jigs for large boards have high manufacturing costs and take up storage space. When operating multiple product lines, managing jigs becomes complicated.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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[Case Study] Board Inspection for Power Generation and Power Systems

Please utilize Takaya's flying probe tester for substrate inspection in power generation and power systems.

By combining electrical testing using APT with AOI, which is difficult for discrete components and hand-inserted parts, we achieve the high quality standards required for power generation and power system boards, providing an efficient inspection system. 【Implementation Results】 - Conducted implementation verification focused on discrete components, achieving quality assurance for power system boards that require high reliability. - Realized 100% inspection on boards including power lines and hand-inserted components. 【Challenges Faced by Customers】 Limitations of AOI Inspection: While AOI (Automated Optical Inspection) excels at inspecting surface-mounted components, it has limitations in the following areas: - Difficulty in inspecting hand-inserted components: It cannot sufficiently verify the quality of the implementation of power lines and large discrete components. - Insufficient confirmation of component position and polarity: AOI cannot accurately confirm electrical characteristics, leading to the risk of missing incorrect insertions or polarity issues. Risks During Power Supply: Defective components or miswiring in power lines can lead to damage to the board or destruction of components. Particularly, if the quality assurance for discrete components is inadequate, the risk of overheating or short circuits increases. Generation of Waste Boards: If the board is damaged during power-on testing, the disposal of defective boards occurs, leading to increased costs.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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[Case Study] Circuit Board Inspection for Consumer Products

Please utilize Takaya's flying probe tester for circuit board inspection for consumer products.

In the mass production process of circuit boards for consumer products, conducting constant inspections of chip components and verifying the mounter program before assembly helps prevent lot outs and defective products from being released, achieving both efficiency in the manufacturing process and improved quality. 【Implementation Results】 - In the process of switching models for mass-produced high-density assembly boards, program verification of the mounter and constant inspections of chip components were conducted. - Efficient manufacturing processes were realized through short-duration and high-precision inspections. 【Challenges Faced by Customers】 Component Set Mistakes: There is a risk of component set mistakes during the assembly process or the installation of non-specified components. Particularly in mass production, if mistakes are discovered late, it can lead to a large number of lot outs. Program Mistakes: Due to errors in the mounter's program settings, there is a possibility that incorrect components are installed on the circuit board. If a setting mistake is discovered in a later process, the costs for rework or disposal increase. Limitations of Visual Inspection: Manual and visual checks depend on the skill and fatigue of the operator, making it easy for inspection omissions and false detections to occur.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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[Case Study] Defect Analysis of Automotive PCBs and In-Vehicle PCBs

Please utilize Takaya's flying probe tester for defect analysis of automotive substrates and in-vehicle substrates.

In the analysis of defective automotive circuit boards, utilizing a flying probe tester enables the rapid identification of defective areas and improves repairability. By shortening analysis time and reducing waste circuit boards, we aim to achieve both quality enhancement and cost efficiency, contributing to increased reliability in the automotive industry. 【Implementation Results】 - Analyzed defective areas of circuit boards determined to be faulty through functional testing or returned from the market due to failures. - Contributed to product improvement and defect reduction through quick identification of causes. 【Challenges Faced by Customers】 Need for Advanced Knowledge: Defect analysis requires knowledge of circuit design, implementation technology, and operational characteristics. In complex automotive circuit boards, the causes can be diverse, making analysis challenging. Prolonged Analysis Time: Manual analysis and visual confirmation can be time-consuming and may fail to identify defective areas. This is particularly difficult in multilayer boards where detecting internal connection failures or fine short circuits is challenging. Generation of Waste Circuit Boards: If defective areas cannot be identified, the entire circuit board may have to be discarded, leading to increased costs.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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[Case Study] Circuit Board Inspection for Aerospace and Defense Sector

Please utilize Takaya's flying probe tester for substrate inspection in the aerospace and defense sectors.

In the aerospace and defense sectors, where high-quality standards are required, the use of flying probe testers streamlines the inspection of low-volume production boards. The flexible inspection flow, which does not require fixtures, enables quick turnaround times and ensures traceability, achieving both quality improvement and cost reduction. 【Implementation Results】 - Conducted full inspection of low-volume production boards, achieving quality assurance for products that require high reliability. - Responded to the stringent demands specific to the aerospace and defense sectors with a high-precision inspection flow. 【Challenges Faced by Customers】 Burden of Fixture Creation: Fixture-based testers require dedicated fixtures for each board, leading to excessive costs for low-volume production. The design and manufacturing of fixtures take time, making it difficult to respond to short lead times. Difficulty in Defect Detection: There is a risk of missing fine defects (hidden shorts, internal wiring issues) that are difficult to detect with only AOI or functional testing. Particularly in multilayer boards, visual inspections and standard power-on tests are insufficient for quality assurance. Traceability Requirements: In aerospace and defense products, it is necessary to record measurement results and inspection data in detail to ensure future traceability.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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We exhibited at the 39th NePCON Japan.

The new model of the flying probe tester is making its domestic debut!

Takaya Corporation exhibited at the "39th Internepcon Japan Electronics Manufacturing and Packaging Exhibition" held at Tokyo Big Sight from January 22 (Wednesday) to January 24 (Friday), 2025. Exhibited Products Industrial Equipment Division - Flying Probe Tester - New model "APT-2600FD-A" *First exhibition in Japan RF Division / Solutions Division - RFID Products - RFID × IoT Platform - RFID Continuous Monitoring Middleware - RFID Outgoing Management System - RFID Inbound/Outbound Plugin Package Thank you very much to all the customers who visited our booth. If you have any questions regarding the exhibited products, please feel free to contact us.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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Won the "Technology Award" from the Electronics Packaging Society for the fiscal year 2025.

- Contribution to innovation in inspection methods and productivity improvement in the printed circuit board assembly industry, recognized for international achievements -

Takaya Corporation (Headquarters: 661-1 Ihara Town, Ihara City, Okayama Prefecture; President: Ryuji Okamoto) has received the "Technology Award" from the Japan Institute of Electronics Packaging (hereinafter referred to as "JIEP"). This award is one of the honors given by JIEP to recognize achievements and contributions related to the development and education of packaging technology, primarily awarded to technologies that have significantly contributed to the advancement of electronics packaging technology. We, the employees of Takaya Corporation, are truly honored to have received the prestigious "Technology Award" for our flying probe tester. We would like to express our deep gratitude to all those involved in the development of this technology for their efforts and passion, as well as to our customers and partners who have supported us. Takaya Corporation will continue to pursue "technologies that bring innovation to the manufacturing field" and contribute to the further development of the electronics packaging sector.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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Flying Probe Tester

Seica's high-performance flying probe tester.

PCB inspection, horizontal/vertical system, capable of double-sided probing. EV battery test system adopted by battery manufacturers.

Company：TESPRO CO.,LTD.
Price：Other

Circuit Board Inspection Equipment

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Flying Probe Tester FA1816

Top share of the "Capacitance Measurement Method" model for printed circuit board inspection equipment.

Detect potential defects in high-density printed circuit boards without missing any. Achieve high-speed inspection using capacitance measurement methods. Compared to traditional resistance testing, inspection can be performed with the minimum number of steps, resulting in shorter inspection times. Furthermore, operability has significantly improved. Necessary information is consolidated on a single screen, making it easy to create inspection data through a graphical interface and workflow menu. Master data creation is automatically generated with the push of a button, reducing operation time and easing the burden on operators.

Company：アズサイエンス松本本社
Price：Other

Circuit Board Inspection Equipment
Other inspection equipment and devices

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[Case Study] 100% Inspection of PCBs Requiring Higher Quality and Reliability

Active in various industries such as automotive, aviation, infrastructure, healthcare, and military!!

We would like to introduce a case where a flying probe tester was implemented for 100% inspection of circuit boards, which require a focus on quality and reliability. *Challenges* - There are defects that cannot be detected by AOI (automated optical inspection) or X-ray inspection, such as shorts caused by very fine wire-like solder bridges. - Subjecting a shorted circuit board to functional testing poses risks such as fire and circuit board failure, and it is difficult to identify the true location of the defect. *Implementation Effects* - By utilizing the flying probe tester, which inspects the mounting state with fine electrical signals, we were able to identify mounting defects without putting unnecessary stress on the circuit board. - By combining it with AOI and X-ray inspection, we were able to further expand the inspection range and improve reliability. For more details about the flying probe tester, please download the PDF catalog or feel free to contact us.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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[Case Study] Electrical Testing from the PCB Prototyping Stage

No need for jig creation or rework!! Enables quick inspection deployment at low cost!!

We would like to introduce a case where a flying probe tester was implemented for electrical testing from the prototype stage of the circuit board. *Challenges - With jig-based testers, it was necessary to recreate the jig for each prototype, leading to high costs. - When design changes occurred, the jig also had to be redone, which took time. *Benefits of Implementation - By using a flying probe tester, jig creation is unnecessary; inspection can be initiated immediately by simply creating the inspection program, enhancing quality from the prototype stage. - During design changes, adjustments can be made by merely modifying the inspection program, eliminating extra effort. - From the prototype stage, we quickly provide feedback on defects and their causes to the previous processes, allowing for improvements in circuit board manufacturing design and assembly processes from the early stages of production, thereby preventing significant issues close to mass production. For more details about the flying probe tester, please download the PDF catalog or feel free to contact us.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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[Case Study] Immediately after mass production startup (period until jig completion)

Immediately start electrical testing after the start of mass production, when the defect rate is highest!

We would like to introduce a case where a flying probe tester was implemented shortly after the start of mass production, during the period before the completion of the fixtures. *Challenges - The creation of fixtures for fixture-based testers typically takes about a month, so if there are specification changes just before mass production, it can be difficult to arrange the fixtures in time. *Benefits of Implementation - The flying probe tester can start inspections on the same day as long as the inspection program is created. This allows for immediate inspections right after the start of mass production, when the defect rate is highest, providing reassurance to our customers. For more details about the flying probe tester, please download the PDF catalog or feel free to contact us.

Company：TAKAYA Corporation
Price：Other

Circuit Board Inspection Equipment

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Probe Tester Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Probe Tester Product List

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