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  3. 加茂精工 本社
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加茂精工 本社

EstablishmentOctober 1, 1980
capital8500Ten thousand
number of employees85
addressAichi/Toyota-shi/1166 Kamewari, Osakamachi
phone0565-76-0029
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last updated:Feb 18, 2025
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加茂精工 List of Products and Services

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TCG Series: Non-backlash Rack and Pinion TCG Series: Non-backlash Rack and Pinion
Thin-type differential gearbox Thin-type differential gearbox
Case Study of Problem Solving Case Study of Problem Solving
Examples of TCG (Trochoidal Cam Gears) Examples of TCG (Trochoidal Cam Gears)
Index (Indexing Equipment) Implementation Case Studies Index (Indexing Equipment) Implementation Case Studies
Examples of "ball deceleration devices" Examples of "ball deceleration devices"
Examples of "thin and lightweight reduction gears" Examples of "thin and lightweight reduction gears"
Ball reducer Ball reducer
Index (indexing device) Index (indexing device)
Examples

Examples of TCG (Trochoidal Cam Gears)

Examples of TCG (Trochoidal Cam Gears) By combining a pinion equipped with roller pins that make rolling contact with a high-performance rack arranged in a straight line with a trochoidal tooth profile or a high-performance ring arranged in a curved shape, we achieve rotation-linear motion through complete rolling. This enables non-backlash, high-precision positioning and agile motion performance.

[Case Study] Gantry Machining Machine Using Rack and Pinion

Introduction to the drive unit of the gantry (portal type) machining machine! The operation is linear motion (all axes: xyz).

We would like to introduce a case study of our TCG runner, the 'CRA&CPA/CRC&CPC series'. Our product was implemented to meet the demanding specifications of non-backlash, long length, high speed, low noise, high precision, and low dust generation. Please feel free to consult us when you need assistance. 【Case Overview】 ■ Product Application: Drive unit for gantry (portal) machining machines ■ Operation: Linear motion (all xyz axes) ■ Industries Implemented: Large machine tools, laser processing machines, water jet processing machines ■ Main Requirements: Non-backlash, long length, high speed, low noise, high precision, and low dust generation *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Gantry Loader Using Rack and Pinion

Requirements such as non-backlash, long length, high speed, and low noise! Case study of TCG runners.

We would like to introduce a case study of our TCG runner, the "CRA&CPA/CRC&CPC series." The product application is for the drive unit of a gantry loader, and its operation is linear (on the xz axis). The main requirements are non-backlash, long length, high speed, low noise, high precision, and low dust generation. Please feel free to consult us when you need assistance. 【Case Overview】 ■ Product Application: Drive unit of a gantry loader ■ Operation: Linear (on the xz axis) ■ Industries Introduced: Machine tools, various processing machines ■ Main Requirements: Non-backlash, long length, high speed, low noise, high precision, and low dust generation *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Robot Transport Device Using Rack and Pinion

The introduction industries are FPD transport, semiconductors, and general industrial machinery! The application is an example of the running axis of a robot transport device.

We would like to introduce a case study of our TCG runner, the "CRA&CPA/CRC&CPC series." The application and operation involve the running axis of a robotic transport device. The requirements included non-backlash, long length, high speed, low noise, high precision, and low dust generation, leading to its implementation. Please feel free to consult us when you need assistance. 【Case Overview】 ■ Product Application: Running axis of a robotic transport device ■ Operation: Running axis of a robotic transport device ■ Implemented Industries: FPD transport, semiconductors, general industrial machinery ■ Main Requirements: Non-backlash, long length, high speed, low noise, high precision, and low dust generation *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Stocker Transport System Using Rack and Pinion

A case that required non-backlash, long length, high speed, low noise, high precision, and low dust generation!

We would like to introduce a case study of our TCG runner, the "CRA&CPA/CRC&CPC series." The product is used for stocker conveyors, with linear and vertical motion. It has been implemented in the machine tool stocker and semiconductor manufacturing industries. Please feel free to consult us when needed. 【Case Overview】 ■ Product Use: Stocker Conveyor ■ Motion: Linear and Vertical ■ Implemented Industries: Machine Tool Stocker, Semiconductor Manufacturers ■ Main Requirements: Non-backlash, long length, high speed, low noise, high precision, and low dust generation. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Multiple Head Drive Device Using Rack and Pinion

A case where a TCG runner was introduced to a single-axis multiple head that cannot be done with a ball screw!

We would like to introduce a case study of our TCG runner, the "CRA&CPA/CRC&CPC series." Our product was implemented to meet demanding specifications such as non-backlash, long length, high speed, low noise, and high precision. The industries where it was implemented include loaders for machine tools and transport equipment. Please feel free to consult us when needed. 【Case Overview】 ■ Product Application: Single-axis multiple heads (not achievable with ball screws) ■ Operation: Linear motion ■ Implemented Industries: Loaders for machine tools, transport equipment ■ Main Requirements: Non-backlash, long length, high speed, low noise, and high precision for single-axis multiple heads *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Large Processing Machine (Railway Vehicles) Using Rack and Pinion

The product is used for railway vehicle processing machines! An example where high positioning accuracy for long linear motion is required.

We would like to introduce a case study of our TCG runner, the "CRA&CPA/CRC&CPC series." The requirements specified the need for positioning accuracy in linear motion for heavy and oversized processing machines with non-backlash capabilities. The operation is linear motion. Please feel free to consult us when you need assistance. 【Case Overview】 ■ Product Application: Railway Vehicle Processing Machine ■ Operation: Linear Motion ■ Industries Introduced: Aerospace, Space, Railways *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Large Processing Machine Using Ring Gear (Space/Aerospace)

Adopting TCG rings (split rings)! Introduced in industries such as aviation, space, and railways.

We would like to introduce a case study of our TCG ring (split ring) "RGD&CPA/RDC&CPC series." There were requirements for non-backlash, large diameter, high precision, and hollow large gears, and our product was implemented in an aircraft machining machine. Please feel free to consult with us when you need assistance. 【Case Overview】 ■ Product Application: Aircraft Machining Machine ■ Operation: Turning ■ Implemented Industries: Aerospace, Space, Railways ■ Main Requirements: Non-backlash, Large Diameter, High Precision, Hollow Large Gears *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Completely Maintenance-Free and Reduced Running Costs

No refueling work is required from the initial refueling to the rated lifespan! A case where longevity and quietness have been improved.

We would like to introduce a case where our "TCG Runner" and "TLS (TGC Lubrication Supply System)" were adopted. In the stocker transport section of the machine tool, a rack and pinion system was used. However, during lubrication maintenance, the installation location of the rack was set at a high and difficult-to-work area, resulting in significant labor costs for maintenance, prompting a search for a solution. After adoption, maintenance-free operation was achieved without the need for additional lubrication, contributing to a reduction in maintenance frequency and running costs. [Case Overview] ■ Issue: The installation location of the rack during lubrication maintenance was set at a high and difficult-to-work area, resulting in significant labor costs for maintenance. ■ Effects: - Achieved maintenance-free operation without the need for additional lubrication, contributing to a reduction in maintenance frequency and running costs. - Improved longevity and reduced noise due to low wear characteristics. *Details of the case can be viewed via the related link. For more information, please download the PDF or feel free to contact us.

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[Case Study] Achieving High-Precision Positioning and Space Saving

Utilizing the feature of having teeth on the inside of the cam ring! An example where the workability of internal wiring and other tasks in the equipment has also improved.

We would like to introduce a case where our "TCG Inner Tooth Ring" was adopted. In order to achieve high-precision positioning for the swivel drive part of observation equipment such as radar, we considered using the TCG ring. However, there were space limitations in the equipment, and there was no room to install a drive source outside the cam ring. After adoption, we achieved space-saving while maintaining high speed ratios and high-precision positioning in observation equipment with space constraints. [Challenges] - There were space limitations in the equipment, and there was no room to install a drive source outside the cam ring. - We also considered rotating the motor and reducer from the center of the swivel axis, but the torque was insufficient, and we were exploring methods. *Details of the case can be viewed through the related link. For more information, please download the PDF or feel free to contact us.

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[Case Study] High-Load Work Transport in Clean Rooms

Examples of enabling rust prevention and high-speed, precise transport within clean rooms.

We would like to introduce a case study that adopted our "TCG Runner Stainless Steel Specification." We considered methods for transporting high-load workpieces within a clean room. While we were looking into using rack and pinion or chains for high-speed operation, issues such as positioning accuracy, dust generation, and the risk of rust became problems in the adoption process. By adopting this product, we enabled rust prevention and high-speed, precise transportation within the clean room, and we were able to improve productivity by allowing the simultaneous transport of a significant quantity of high-load batteries. 【Features】 - The use of stainless steel material achieves rust prevention and high corrosion resistance. - Rolling contact at the meshing parts enables low dust generation and long lifespan even under high-load and high-speed transport. - The non-backlash feature allows for high-precision positioning. *For more details, please refer to the related links or feel free to contact us.

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