加茂精工 Product Lineup

We would like to introduce a case study of our "Pearldex PDW Series." The product application is conveyor drive, and the operation is intermittent rotation. It has been implemented in the general industrial machinery and food machinery industries. Please feel free to consult us when you need assistance. 【Case Overview】 ■ Product Application: Conveyor Drive ■ Operation: Intermittent Rotation ■ Implemented Industries: General Industrial Machinery, Food Machinery ■ Main Requirements: Compact, Low Cost, Easy Control *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study that adopted our "Air Index Cylinder MDF Series." In a food processing machine, an air cylinder was used in the feeder section, but the return time of the cylinder was causing waste in the takt time, which became a challenge. By adopting our product, there is no return time like that of a cylinder, allowing for continuous feeding operations and improving the device's takt time. 【Case Overview】 ■Challenge - Waste in takt time due to the return time of the cylinder ■Effect - Continuous feeding operations are possible without return time like that of a cylinder, improving the device's takt time *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study that adopted our "Air Index Table MT Series." We were using explosion-proof motors for the drive mechanism of the index table for flammable solvent filling equipment, but due to high costs and a large number of components, the challenge was to change to a mechanism that is as inexpensive, simple, and suitable for explosion-proof environments as possible. By adopting this series, we were able to reduce costs by avoiding the use of electrical products such as explosion-proof motors. 【Case Overview】 ■Challenge - We wanted to change to a mechanism that is as inexpensive, simple, and suitable for explosion-proof environments as possible. ■Effect - We were able to reduce costs by avoiding the use of electrical products such as explosion-proof motors. - The simple and compact shape allowed us to streamline the entire equipment. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study that adopted our "Pearldex PDW Series." In the production process of small products such as electronic components, there were concerns that the axial dimensions would increase, leading to an overall enlargement of the equipment. Therefore, it was necessary to lower the turntable using other rotating mechanisms to miniaturize the entire device. By adopting this product, we were able to reduce the height of the equipment and successfully miniaturize the entire system. 【Case Overview】 ■Challenge - We wanted to lower the turntable using other rotating mechanisms to miniaturize the entire equipment. ■Effect - We were able to reduce the height of the equipment and successfully miniaturize the entire system. - We also contributed to reducing the design workload of the equipment. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the introduction of the "PDW Series," which involved changing to a three-phase induction motor, successfully addressed the challenge of controlling indexing speed. The standard specification includes a single-phase induction motor, which has the limitation of operating at a constant speed due to its characteristics. As a result, there were cases where production sites raised more advanced demands to control the indexing speed according to the type of workpiece and the situation of the process. We proposed a solution to change the motor combined with the Pearl Decks to a "three-phase induction motor." This allowed for flexible adjustment of indexing speed through rotational speed control using an inverter. [Challenges] ■ There is a need for variable speed control to optimize takt time, such as low-speed operation to suppress vibrations during workpiece transport or high-speed operation to maximize production capacity. However, the standard motor may not meet these needs, which can prevent the overall performance of the equipment from being maximized. *For more details, please feel free to contact us.

We would like to introduce a case study of the air index cylinder "MDF series" that we handle. We observed that the structure with shafts protruding on both sides posed significant constraints in terms of interference with other components, cable wiring, and securing maintenance space. By eliminating the shaft on the unused side and shortening the overall length, the MDF main body was miniaturized, allowing the product to be smoothly accommodated in narrow spaces where integration had previously been difficult. [Challenges] - Difficulty in integrating into the limited space inside the equipment - Resulted in an increase in the overall size of the equipment and complexity of the design - Potentially led to extended development periods and increased costs *For more details, please feel free to contact us.

We would like to introduce a case study involving the air index cylinder "MDF series" that we handle. In environments such as cleaning processes in food processing lines, equipment installed outdoors, or low-temperature environments where condensation frequently occurs, there have been cases where rust develops on the shafts (material: iron) used in the standard specification of MDF. By changing the shaft material from standard iron to stainless steel, the MDF was able to operate without compromising its performance and reliability, even in environments where water is present. [Case Overview] ■ Challenges - Rust was developing on the shaft (material: iron) in water-prone environments. ■ Effects and Benefits - Rust formation on the shaft was dramatically suppressed. - Deterioration of the shaft surface was prevented, ensuring smooth operation at all times. *For more details, please feel free to contact us.

We would like to introduce a case study of the air index table 'MT Series' that we handle, which has been equipped with waterproof specifications. In applications exposed to high humidity environments or direct water splashes, such as food-related equipment and washing lines that use water, moisture intrusion into the MT interior was a challenge depending on the usage. To address this issue, we implemented measures to apply "waterproof specifications" to the MT. This has extended the stable operating period of the equipment and significantly reduced the occurrence of unexpected stoppages and the need for maintenance work associated with them. [Measures] - Optimization of seal structure - Arrangement and selection of O-rings - Thorough application of adhesive to screw parts - Addition of waterproof plates - Air purge compatibility - Waterproof performance equivalent to IP65 *For more details, please feel free to contact us.