加茂精工 List of Products and Services

We would like to introduce a case study of our "TCG Runner." In the current product, a ball screw is used, but it has a large reduction ratio, resulting in long feed and return times, which negatively affects production efficiency. Additionally, due to the use of long ball screws, thicker shafts are required to address deflection, leading to increased costs. After implementation, we achieved stable long-stroke transport without the concerns of deflection associated with ball screws. 【Features】 - Improved production efficiency through high-precision positioning and increased speed - Achieved smooth acceleration and deceleration with non-backlash - Contributed to cost reduction by replacing thick shaft ball screws *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

We would like to introduce a case study of our PearlDex "PDW Series" implementation. The client was using PDW but wanted to improve torque. However, the challenge was that the gear ratio and frame number could not be changed. After implementation, we improved groove strength by widening the allocation angle, achieving increased strength without modifying the equipment. 【Related Cases】 - Adaptation to equipment space and simplification of equipment design - Improvement of takt time - Increased production efficiency through high-speed transport *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

We would like to introduce a case study of our air index table, the "MT Series." Previously, we were using an air cylinder in the feeder section of a food processing machine, but the return time of the cylinder was wasteful. After the introduction, it became possible to feed continuously without any return time, and by using SUS material, it also became compatible with food machinery. 【Related Cases】 ■ Adaptation to equipment space and simplification of equipment design ■ Improved strength ■ Increased production efficiency through high-speed transport *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

We would like to introduce a case study of our ultra-thin differential reducer, the "PSR Series." This is a new development project aimed at lowering and compacting the AGV body, and we were searching for a small and thin reducer. By adopting the thin reducer, we were able to reduce the dimensions from the wheels of the AGV to the motor, successfully achieving overall compactness of the body. We received positive feedback for eliminating restrictions on the usage environment due to the compactness of the AGV body, reducing costs during transportation, and improving ease of handling for users. [Related Cases] ■ Achieved space-saving ■ Improved production efficiency through high-speed transportation *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

We would like to introduce a case study of our "TCG Runner" implementation. In the existing equipment, ball screws are used. We are considering the development of a new model with a long stroke specification, but long ball screws cause deflection, leading to increased vibration. Additionally, the long takt time made it difficult to meet the specifications required by the user. After implementation, by using the solid lubricant TLS (TCG Lubrication Supply System) attached to the pinion, maintenance has improved, contributing to a reduction in maintenance frequency and running costs. 【Features】 ■ Achieves high-speed operation and improved quietness while maintaining high precision ■ Extends maintenance cycles, contributing to reduced maintenance costs and running costs *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

We would like to introduce a case study of our "TCG Runner" implementation. In the transportation of flooring materials for an elevator manufacturer, a costly and large-scale chain mechanism was used to construct the drive unit. They had been exploring other transportation methods for some time, but due to the heavy weight and the backlash effects from gears and other mechanisms, there were issues with positional misalignment during stops, which led to problems such as impacts on subsequent processes and damage to the flooring materials, causing them to refrain from adoption. After implementation, the issues of wobbling during flooring material transportation were resolved, and the realization of smooth transportation operations allowed for the flooring materials to be transported smoothly to the next process, thereby reducing defects such as scratches and damage. 【Features】 ■ Achieves non-backlash and smooth acceleration/deceleration for heavy material transportation ■ Improved maintenance due to reduced frequency of grease application ■ Cost reduction through the extended lifespan of drive component parts *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

We would like to introduce a case study of our "TCG Ring (Split Ring)" implementation. With the new development of a component shape inspection device, there was a demand for overall compactness of the device, necessitating the arrangement of peripheral components such as jigs and sensors around the outer perimeter of the table, which was a challenge as it was encroaching on the surrounding space. After implementation, the overall compactness of the device was achieved, leading to improvements in the surrounding environment (ensuring clear pathways for personnel movement) and simplification of the wiring layout. [Features] - Special adaptations for expanding the hollow diameter of the TCG Ring are possible. - The expansion of the TCG Ring's hollow diameter enables the compactness of the device. - We were able to meet the requirements for stopping accuracy and maintenance frequency. *For more details, please refer to the related links or feel free to contact us.

• Other industrial robots

We would like to introduce a case study of our "TCG Ring (Split Ring)." In a large processing machine, a standard 360° ring gear was used, but due to electrical wiring and air hoses running through the hollow section, it was necessary to disassemble the equipment and remove the entire ring gear during maintenance, which required significant time and manpower. By adopting the TCG split ring, it became possible to remove only the necessary parts for maintenance of the electrical wiring and air hoses, thereby reducing work time. Additionally, by switching from a single large ring gear to a split ring, the weight per piece became manageable for one person, leading to a reduction in the number of workers needed. 【Features】 ■ Changing to a split ring allows for the removal of only the necessary parts. ■ Simplification of work enables a reduction in personnel. ■ Low wear and long lifespan characteristics allow for a decrease in replacement frequency. *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

We would like to introduce a case study of our "TCG Runner" implementation. There was a desire to use rack and pinion for the stocker transport in the automated warehouse; however, issues such as high noise levels and frequent maintenance were problematic. Therefore, there was a demand for higher precision of the equipment and improved maintainability. After implementation, the play that occurred during stops was eliminated, and errors in picking due to shocks and positional shifts no longer occurred. Additionally, while meeting the required takt time for the automated warehouse, we achieved smooth stops, reduced noise, and low wear, resulting in a longer lifespan. [Features] - Solves picking error issues with a non-backlash mechanism - Achieves takt time improvement with high-speed and smooth acceleration and deceleration - Extends maintenance cycles, contributing to reduced maintenance costs and running costs *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

We would like to introduce a case where the drive mechanism of the indexing system, which previously used spur gears and belts, has been replaced with a "TCG ring." After implementation, the device layout became more streamlined, and due to the non-backlash and high precision, inspection at any stopping position became easier, resulting in a reduced frequency of errors. Additionally, by using the solid lubricant TLS (TCG Lubrication Supply System) attached to the pinion, maintenance has improved, contributing to a reduction in maintenance frequency and running costs. **Features** - Simplified positioning mechanism led to a more streamlined device layout. - High-precision positioning prevents inspection errors. - Extended maintenance cycles contribute to reduced maintenance costs and running costs. *For more details, please refer to the related links or feel free to contact us.*

• Processing Jig

We would like to introduce a case study of our "TCG Ring (Split Ring)." We are considering the TCG Ring as a backlash countermeasure for driving a rotating table. However, we need to be cautious to avoid interference with components around the ring and inside the hollow part in case the ring needs to be attached or detached during maintenance. Additionally, since it is necessary to measure the runout each time during installation, we have been exploring ways to reduce the labor involved. After implementation, we were able to easily install it, and the improved maintainability has helped us reduce maintenance and running costs. 【Features】 ■ The TCG Ring can be customized to your desired shape with special adaptations. ■ By using a split ring, only the necessary parts can be attached or detached. ■ When replacing only a part of the split ring, the adjustment work is easy because the already installed split ring serves as a reference. *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

We would like to introduce a case study of our "TCG Ring (Full Ring)" implementation. In the existing equipment, a belt pulley was adopted due to concerns about backlash. While the occurrence of play was prevented due to the friction of the belt, dust from the worn belt adhered to the products, leading to defective products and the need for manual cleaning of the dust from the products, which became a challenge. After the implementation, maintenance became unnecessary, and the hassle of adjusting the belt tension was eliminated. 【Features】 - Maintains non-backlash while solving the issue of wear dust adhesion. - Reduces the number of mechanical components for belt tension adjustment, thereby reducing the maintenance work for regular tension adjustments. - Extends the maintenance cycle, contributing to a reduction in maintenance costs and running costs. *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

We would like to introduce a case study of our "Pearldex PDW Series." We were considering a turntable that operates at a constant pitch, but the challenge was that combining a servo motor with a reducer resulted in axial elongation. After implementation, the motor was installed horizontally, reducing the height from the table surface. Since the table, reducer, and motor are integrated, we were able to simplify the equipment design and consolidate suppliers. [Related Cases] - Improvement in takt time - Increased strength - Enhanced production efficiency through high-speed transport (gantry loader) *For more details, please refer to the related links or feel free to contact us.

• Transport and handling robots

We would like to introduce a case study of our "TCG Runner." In a vacuum environment and clean room, stainless steel ball screws were used for transportation, but due to concerns about vibrations caused by deflection, transportation of lengths exceeding 1 meter was not possible, and we were searching for linear motion components to replace the ball screws. After implementation, similar to the conventional stainless steel ball screws, we maintained corrosion resistance and rust prevention effects while enabling smooth operation without deflection even for long-distance transportation exceeding 1 meter. 【Features】 - Compatible with vacuum environments and clean rooms due to corrosion resistance and rust prevention effects in stainless steel specifications, as well as various optional features. - Supports long-distance transportation and achieves high-precision positioning. - Contributes to cost reduction while meeting required specifications. *For more details, please refer to the related links or feel free to contact us.

• Transport and handling robots

The "MT Series" is a pneumatic indexing device that can be driven by air supply. This product features a two-stage indexing mechanism using a cam and a locking mechanism with a locating pin, providing high indexing accuracy and rigidity. By mounting it on a frame, it can be used as a rotating table, and its simple structure, air drive, and grease-sealed design make maintenance easy. Additionally, it can perform indexing operations using only air piping from a four-way valve, and its compact shape allows it to be easily mounted on small drill presses and tapping machines, thereby reducing labor. 【Recommended Solenoid Valve Specification】 Single solenoid valve (5 ports, 2 positions) 【Features】 ■ Indexing by air supply ■ Can be used as a rotating table when mounted on a frame ■ Easy maintenance ■ High indexing accuracy and rigidity ■ Compact characteristics allow for a wide range of applications *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The "RGU Series" is a non-backlash reduction unit that combines a TCG ring and a ball reducer, achieving high precision, high rigidity, and large diameter hollow construction. It features non-backlash high-precision positioning, high load capacity and rigidity supported by cross roller bearings, and a reduction in troublesome design and assembly work through product unitization. *The split specification is supported by R guides. 【Features】 ■ Integration of TCG cam ring and ball reducer (reducing design and assembly work) ■ Enables high-precision positioning without backlash ■ Simplification of the entire device (wiring and piping can pass through the large diameter hollow hole) ■ No gear noise and minimal vibration ■ Capable of fully absorbing external forces acting on the table ■ Attachments compatible with standard servo motors from various manufacturers are available *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

The "PSR/PSL series" is an ultra-thin differential gearbox that incorporates a precise and robust differential reduction mechanism. Inside the rollers arranged on the circumference, two robust and precise trochoidal gears are positioned opposite each other in an ultra-thin form, and through a clever pin-and-hole reduction mechanism and cross roller bearing support, it outputs a sophisticatedly designed ultra-thin differential gearbox. Additionally, the PSL series achieves approximately 30% weight reduction compared to the PSR by using aluminum materials for its components. 【Features】 ■ Ultra-flat & compact ■ Extremely high rigidity ■ High precision and precise positioning with backlash of 3 arcmin or less ■ Maintenance-free ■ High transmission accuracy, smooth operation, and high efficiency ■ Easy installation with attachments for various servo motors *For more details, please refer to the PDF materials or feel free to contact us.

• Gearbox

The "Pearldex PDW Series" is a simple indexing device composed of three components: a cam, a wheel, and a follower, belonging to the barrel cam mechanism. By replacing the follower with a steel ball, the PDW series achieves miniaturization compared to conventional barrel cam indexing, and the output shaft performs intermittent rotational motion following the cam curve by rotating the cam at a constant speed. Additionally, it is integrated with an induction motor, allowing for easy control when used in conjunction with a brake pack (controller pack). 【Features】 ■ Motor with gear head, proximity sensor, and dog are integrated ■ Output shaft (wheel) achieves a load capacity 2 to 3 times greater (compared to conventional models) ■ The operating status of the proximity sensor is easily visible ■ Compatible with global power supplies from 100 to 230V ■ The casing is grease-sealed and maintenance-free, among other features *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

The "SFP Series" is a concentric axis reinforced ball reduction gear that has improved the cycloidal curve from the conventional BR series, increasing the allowable torque to approximately 1.5 times that of the same model. Additionally, by using three bearings in the output shaft section, the radial load has been strengthened to about twice that of the same model. Like the pole reduction gear, it inherits features such as non-backlash, high precision, and high efficiency. 【Features】 ■ Improved cycloidal curve ■ Increased allowable torque by 1.5 times (compared to conventional models) ■ Strengthened radial load by 2 times (compared to conventional models) ■ High efficiency ■ High precision and accuracy ■ Recommended motor capacity: 100W to 1500W *For more details, please refer to the PDF document or feel free to contact us.

• Gearbox

The "BR Series" is the standard model of ball reduction gear. The reduction mechanism that uses steel balls in the meshing part solves the issues of backlash, gear noise, and maintenance associated with conventional involute gears, achieving non-backlash, high efficiency, low noise, and maintenance-free operation. Additionally, a wide variety of input and output shaft shapes are available to meet various requirements. 【Features】 ■ Non-backlash ■ High precision ■ High efficiency ■ Low noise ■ Maintenance-free ■ Wide variety ■ Recommended servo motor capacity: 50W to 1500W *For more details, please refer to the PDF materials or feel free to contact us.

• Gearbox

The "JFR Series" is a compact, space-saving coaxial thin-profile ball reduction gear that meets the demand for slim design. By adopting a dedicated integrated cross roller bearing for the output shaft and revising the shapes of various components, it is capable of handling high loads and high stress while successfully keeping the height dimension of the ball reduction gear low. The output flange type takes advantage of its slim profile and comes with attachments compatible with various servo motors as standard. Additionally, the presence of a cross roller bearing at the output allows for direct connection on the output side. 【Features】 ■ Dedicated integrated cross roller bearing for the output shaft ■ Output flange type ■ Thin and space-saving ■ Non-backlash ■ High precision and accuracy ■ Capable of handling high loads ■ Easy motor installation *For more details, please refer to the PDF document or feel free to contact us.

• Gearbox

The "TCG (Trochoidal Cam Gear) Series" is a drive component characterized by non-backlash. We offer a lineup of TCG runners for rack and pinion and TCG rings for ring gear and pinion. This product employs a trochoidal curve in its tooth shape, allowing the pinion teeth that mesh with the gear to rotate freely on rollers, achieving motion transmission through complete rolling. As a result, it enables high-precision positioning with non-backlash characteristics, as well as smooth rotational-linear and rotational-rotational motion, making it a new motion transmission mechanism with low wear that has been successfully used in clean rooms. 【Features】 ■ Non-backlash ■ High-precision positioning ■ Low noise, low vibration, low wear, low dust generation ■ Achieves long lengths and high speeds (TCG runner) ■ Achieves split rings and large diameters (TCG ring) Additionally, as TCG-related products, we offer: - TCG runner in stainless steel specifications 'CRS&CPS' - TCG lubrication supply system 'TLS' that realizes maintenance-free lubrication - Precision ball reducer with roller pinion 'SFP-P' - Precision differential reducer with roller pinion 'NSP'

• Other machine elements

"MINIDEX & MINITABLE" is the air index catalog of Kamo Seiko, which develops, manufactures, and sells unique and useful mechanical elements such as ball deceleration devices and the TCG series. We introduce a compactly unitized indexing mechanism and a user-friendly air actuator with a simple structure. The catalog includes an overview of various products such as MINIDEX (MDF) and MINITABLE (MT), along with features, dimensions, and specifications. [Contents] ■ Examples of air index applications ■ MINIDEX F Series ■ MINITABLE Series ■ Precautions for product handling *For more details, please refer to the PDF document or feel free to contact us.

• Actuator

The "MDF Series" is a pneumatic intermittent indexing device that can be used with the feel of an air cylinder and features a shaft rotation type. By placing cams at both ends of the dual shafts inside the main body, we have achieved faster indexing and reduced air consumption. The indexing mechanism using internal cams allows for more reliable positioning, and the compactness of the main body contributes to space-saving in the drive components. 【Recommended Solenoid Specifications】 Please use a 5-port, 2-position double solenoid valve or a 5-port, 3-position double solenoid valve (pressure center recommended). 【Features】 ■ Indexing with the feel of an air cylinder is possible ■ One-way endless rotation ■ Dual shaft type, allowing for any rotation direction ■ Zero cumulative error ■ Built-in one-way clutch prevents shaft retraction ■ Reliable indexing stop structure prevents overruns ■ Grease-sealed for maintenance-free operation *For more details, please refer to the PDF document or feel free to contact us.

• cylinder