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Are you accurately identifying the true nature of debris and foreign substances larger than 100μm that cannot be captured by falling dust counters or particle counters? The root cause of quality defects in manufacturing environments often lies in the overlooked coarse particles. The "Duskare 100 BLACK" is an innovative debris and foreign substance investigation device specifically designed to address this issue. This product uses a micro-adhesive dust sampler to reliably collect coarse particles such as fiber debris, metal scraps, and resin pieces that are difficult to sample. Its greatest feature is the automatic classification and counting system for the collected debris and foreign substances. This eliminates the variability caused by visual confirmation in traditional methods, significantly reducing measurement time. Regardless of who conducts the measurement, it is possible to obtain objective and highly accurate data. The measurement results are displayed in color-coded categories based on the type of foreign substance, providing hints for identifying contamination sources and contributing to efficient countermeasure planning. With a proven track record in a wide range of industrial fields, from general work environments to clean rooms, it is an essential tool for maintaining and improving cleanliness and clean environments.
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"We are considering the introduction of a dust fall counter, but we cannot commit to the high investment." "We want to temporarily grasp the state of dust fall and connect it to process improvement." The "Dust Fall Counter Rental Service" provides a flexible and practical solution to such challenges. This service allows you to rent a high-precision dust fall counter (DTSP10-03) on a weekly basis, for up to a maximum of three weeks. This not only enables you to thoroughly test the measurement performance in the actual field before making a purchase, but also allows you to concentrate on obtaining dust fall data for a specific period, which can be useful for process improvement and quality control. For customers who find it difficult to make a significant capital investment or who want to verify the effectiveness first, this rental service is the optimal choice. The package includes a dedicated computer, various cables, an instruction manual, and tweezers, so you can start measuring right away. As a step towards visualizing the waste and foreign substances on-site and accelerating countermeasures, we encourage you to take advantage of this rental service. Please feel free to contact us for more information.
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Are you accurately grasping the sources of foreign substances over 100μm that lurk in the manufacturing site? Measures against large particles, which can lead to quality defects and reduced yield, begin with precise measurement. The 'Dusk Measurement Service' uses a micro-adhesive dust sampler to reliably collect debris and foreign substances that have been difficult to capture until now, strongly supporting the cleanliness and purification of the production environment. This service can pinpoint various large particles such as barely visible fiber debris, resin chips, and metal powder. It can be utilized in all environments, from general workspaces to clean rooms. By visualizing (making visible) where, how, and in what quantities foreign substances are generated, we can move from vague dust and debris measures to concrete improvements. The data obtained from Dusk Measurement leads to the selection of optimal foreign substance countermeasures, a review of cleaning methods, and even proposals for improving work processes, directly contributing to your company's quality enhancement and productivity maintenance. For those aiming for a fundamental solution to foreign substance defects, please feel free to contact us.
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Improving yield in manufacturing starts with addressing waste and foreign substances, referred to as coarse particles. The "Clean Process Diagnosis Service (Waste and Foreign Substance Countermeasure Site Diagnosis Service)" involves experts with years of know-how stepping into your site to identify and resolve root causes through the "visualization" of invisible waste and foreign substances. In this service, specialized equipment such as clean check lights, airflow visualization devices, and charged plate monitors are utilized to "visualize" the sources of waste and foreign substances, disturbances in airflow, and static electricity conditions. We will present vague concerns with concrete data and visuals, and develop optimal measures to eliminate waste and foreign substances that cause defects. This service is particularly recommended for companies aiming to improve the cleanliness of their general environment, those concerned about the current state of cleanroom management, companies that are unaware of processes where waste and foreign substance defects occur, and those seeking expert opinions on production environment management. Through diagnosis, we will propose specific solutions to ensure the improvement of your productivity and yield. If you are troubled by waste and foreign substance defects, please feel free to contact us first.
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We are considering the introduction of a clean room, but do you have any concerns about the optimal specifications, costs, and effects for your company? Addressing waste and foreign substances, commonly referred to as large particles, is essential for maintaining quality and productivity in manufacturing environments. Our 'Clean Environment Construction Consulting Service' supports companies in resolving challenges and issues to achieve the optimal clean environment. Not only do we assist in the introduction of clean rooms, but we also propose the most effective and cost-efficient clean environments and cleanliness levels tailored to the waste and foreign substance sizes that are problematic for your products and processes. We can offer proposals for not only the construction of the entire clean room but also for localized clean environments that focus on specific areas. Before implementation, we provide equipment evaluation and support for the selection of auxiliary materials at our clean lab. After implementation, we assist in establishing a system that allows you to maintain and manage the clean environment independently through knowledge and technology provided in seminars. Through this service, we will help reduce waste and foreign substance defects in manufacturing environments, ensuring improved productivity and yield. Please consult with us, the experts in clean environment construction.
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"We are struggling with contamination by garbage at the cleaning site." "I want to maintain the highest cleaning quality, but I don't know how to do it." The "Clean Cleaning System Construction Support," which consolidates years of know-how, is a specialized service aimed at fundamentally solving such concerns. We will review the entire cleaning process and create a clean environment at the cleaning site and process to thoroughly prevent the intrusion of garbage and foreign substances. In particular, we support the establishment of a unique system that achieves non-stop cleaning using hydrocarbon cleaning agents from cleaning to drying, as well as protecting cleaned products from re-contamination with clean packaging. We also propose the use of Clean Check Lights, which can manage airborne dust in the working environment daily, supporting the maintenance of quality on a day-to-day basis. This is the optimal solution for customers who are receiving complaints about garbage and foreign substance contamination, require extremely strict cleaning quality, want to conduct everything from cleaning to clean packaging in a consistently clean environment, and wish to maintain high-quality cleaning standards at all times. For any concerns regarding the cleaning process, we contribute to your company's quality improvement and productivity maintenance through practical know-how and specific system construction as experts. Please feel free to contact us first.
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Defects such as pinholes, skips, and blemishes in the painting process are often primarily caused by impurities in the paint, posing a challenge for ensuring stable quality. It is difficult for general filters to completely remove all impurities, especially fine foreign substances and aggregates that tend to affect the painted surface. The "3in1 Multi Dry Filter" addresses this challenge by adopting a unique "3in1" structure that surpasses conventional filter technology. This allows for the effective capture of various impurities in compressor air, achieving "high performance values that remove impurities to the greatest extent possible." This performance aims not only to remove debris and foreign substances but also to eliminate fine particles and aggregates that hinder painting quality to the utmost limit. By maintaining this high level of cleanliness, the risk of painting defects is minimized, contributing to a significant improvement in yield and a reduction in repainting costs. The "3in1 Multi Dry Filter" serves as a powerful solution for continuously achieving stable, high-quality painted surfaces. For downloading detailed materials or inquiries about the product, please feel free to contact us.
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Are you troubled by the dust and debris rising at the painting site, or by adhesion due to static electricity? The Moisture Retention Mat N maintains humidity through watering and adsorbs dust and debris in the air. It effectively prevents the intrusion of dirt and foreign substances onto the painted surface, supporting a high-quality finish. Unlike traditional adhesive mats, it captures debris through moisture retention, eliminating issues caused by adhesive transfer. Additionally, regular watering and replacement help maintain a clean working environment, contributing to reduced rework and improved yield. For enhancing painting quality, addressing static electricity, and improving the working environment, the Moisture Retention Mat N is a reliable partner that can be easily introduced. Please feel free to contact us or download the catalog.
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"Don't worry about dust sticking to painted surfaces anymore!" The Dust Catch Film is the perfect adhesive film for preventing dust and foreign matter contamination in painting environments. It efficiently captures airborne dust and lint that can cause painting defects with its strong adhesive properties. This contributes to improved painting quality and reduced rework. Installation is easy; simply stretch it onto windows or walls to catch floating dust in painting booths or factories. This significantly reduces cleaning efforts and leads to increased productivity. Improving painting quality, enhancing yield, and cleaning the work environment. The Dust Catch Film addresses these challenges and is ideal for painting and printing factories, food factories, and various clean rooms that dislike dust and foreign matter defects! Feel free to contact us or download the catalog first.
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When performing small item painting, the most time-consuming process is "the time taken to flip the workpiece." Even if it takes just a few seconds to flip one piece, as the quantity increases, the work time inevitably lengthens, requiring more resources. The NCC original "Work Flipper" instantly solves that "bothersome task." The Work Flipper can flip multiple workpieces at once and is equipped with technology to clamp them with just the right pressure to prevent damage or deformation. Additionally, it can be customized to fit your desired size, making it versatile for various applications. You can choose from two types: a compact manual version and an automatic version that achieves even greater time savings! Of course, it can also be combined with NCC's original compact automatic painting machine, the "NE Easy Coater Flat." Please feel free to contact us or download the catalog to learn more.
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Are you already giving up on the garbage problem inside the drying oven? The heat-resistant dust catch sheet is an essential item for addressing defects caused by garbage and foreign objects in high-temperature environments. The inside of a drying oven is an environment where various types of garbage, such as paint flakes, paint residue, and lint, are likely to occur. When these garbage and foreign objects adhere to the painted surface, they significantly degrade quality, leading to rework and an increase in defective products. The heat-resistant dust catch sheet was developed to solve these issues. It uses a special heat-resistant adhesive that maintains stable adhesion even at high temperatures. By simply laying it on the floor of the oven, it powerfully collects falling debris and prevents it from scattering again. As a result, the quality of the painted surface improves, and rework is significantly reduced. This ultimately contributes to cost reduction. Installation is easy, and since it is made of aluminum foil, it can be cut with scissors to adjust to the required size. It enhances painting quality, improves yield, and cleans up the work environment. The heat-resistant dust catch sheet contributes to the efficiency and quality improvement of painting operations. Please feel free to contact us or download the catalog.
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"Don't worry about dust sticking to painted surfaces anymore!" The Super Dust Catch Net is the ideal adhesive net for preventing foreign matter contamination at painting sites. It efficiently captures airborne dust and lint, which can cause painting defects, using a special mesh structure and strong adhesive power. This contributes to improved painting quality and reduced rework. Installation is easy. Simply hang it like a curtain or a bamboo blind to catch floating dust in the painting booth or factory. This significantly reduces cleaning efforts and leads to increased productivity. It also has high flame resistance, ensuring safety measures are in place. Improving painting quality, enhancing yield, and cleaning the work environment. The Super Dust Catch Net contributes to solving these challenges. Feel free to contact us or download the catalog to learn more.
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The main feature of this drying oven is its high-performance hot air circulation system. By efficiently circulating warm air uniformly throughout the oven, it heats the workpieces quickly and evenly, reaching every corner without any inconsistencies. This promotes uniform curing of the paint film, achieving high-quality baked coatings and significantly contributing to the reduction of defect rates. Additionally, the interior walls of the oven are made of durable stainless steel. This suppresses rust formation and maintains a consistently clean drying environment, minimizing the risk of painting defects. The operation panel is intuitive and easy to use, allowing for simple adjustments of baking time and temperature settings. Furthermore, the oven size can be flexibly customized to fit the installation space, making it easy to integrate into existing factory lines. The power source can be selected as either electric or gas, depending on the customer's equipment environment and running cost requirements. With its energy-saving design, it also contributes to long-term cost reduction. It can be utilized for a wide range of applications, including creating paint boards for paint manufacturers, testing during new product development, and drying small parts. For customers looking to achieve both high-quality baked coatings and efficient drying, this is the optimal choice.
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"Every time I take a bath, the mirror fogs up, making it difficult to shave or apply makeup..." The "Bathroom Super Hydrophilic Coat" smartly solves these "invisible" inconveniences in the bathroom. This special coating forms an invisible water film on the surface of the mirror. It prevents water droplets from adhering due to steam, keeping your view clear as if nothing has been applied. Even while bathing, it remains clear at all times. Moreover, it becomes harder for dirt such as water stains and soap scum to stick, making daily cleaning significantly easier. You'll be freed from the little stress of "noticing the mirror is dirty..." and can enjoy a pleasant bathroom space at all times! For those looking for products to prevent fogging on bathroom mirrors or reduce cleaning efforts, the "Bathroom Super Hydrophilic Coat" is the perfect choice for achieving a comfortable and clean bathroom environment. Please give it a try!
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"I'm already fed up with cleaning the window glass..." Are you struggling with such concerns? The "super hydrophilic coating agent" for window glass is an innovative technology that dramatically simplifies the cleaning of exterior windows. 【What is super hydrophilicity?】 It is a property that allows water to easily spread on the surface, penetrating beneath dirt and washing it away. By applying this coating to window glass, dirt can be removed simply by rain or water spray, freeing you from the hassle of cleaning exterior windows. This is the perfect solution for those looking for products with anti-fouling and self-cleaning functions, as well as for those interested in reducing cleaning costs.
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Would you like to dramatically improve your company's painting quality and work environment? "Our cleaning and maintenance service for painting booths and equipment" is not just a cleaning service; it is a specialized service aimed at eliminating the root causes of painting defects and creating a clean and safe workplace. "Inefficient yield due to paint mist adhesion" "Decreased work efficiency due to reduced ventilation capacity" "Fire risks and unpleasant odors caused by accumulated dirt" These issues can be resolved with regular booth cleaning. Experts with high-level skills thoroughly clean every corner of the booth, completely removing paint residue that causes painting defects. By maximizing ventilation efficiency, we create a clean work environment that supports high-quality painting. Furthermore, regular cleaning as part of maintenance contributes to the longevity of the equipment and helps reduce long-term costs. A safe and comfortable workplace also boosts employee motivation and contributes to increased productivity. Please feel free to consult with us first. You will experience the clear benefits of our cleaning services!
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Are you really making the most of the optimal thinner in your painting process? Our "Thinner Optimization Service" analyzes your current thinner and proposes and manufactures the most suitable thinner for your painting conditions. If you are a manufacturing company facing challenges such as "wanting to reduce thinner consumption," "wanting to eliminate painting defects," or "wanting to cut costs," please consider our thinner optimization service. We analyze samples of your current thinner and provide gas chromatography data. We can offer products with a 100% identical formulation, and we can also adjust the formulation ratio and solvents according to your specific requests. For those interested in cost reduction, quality improvement, and reducing environmental impact, we propose that our thinner optimization service can contribute to achieving these goals based on current analysis. Please feel free to contact us.
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Labor shortages, quality variability, rising costs... Would you like to solve these challenges through automation in the painting process? Our "Painting Automation Proposal Service" offers a tailor-made solution for the optimal automation system for your production line and products. If you are a manufacturing company with needs such as "wanting to reduce labor," "wanting to stabilize quality," "wanting to improve productivity," or "wanting to efficiently paint complex-shaped products," please pay attention to our automation proposals. With our extensive experience, we will analyze your current painting process, production volume, product shapes, and more in detail. We will select the optimal robot system, peripheral equipment, and painting methods to propose a highly cost-effective automation plan. Our proposals clearly present the benefits of implementation and support smooth automation. Please feel free to consult with us first.
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Is your company's painting site and painting line really okay? Our "Painting Site Diagnosis Service" is a service where skilled professionals thoroughly investigate the site to identify potential issues. If you are a manufacturing company facing concerns such as "unstable quality," "high defect rates," "wanting to reduce costs," or "wanting to implement environmental measures," we encourage you to try our diagnosis service. With the eyes of painting professionals, we analyze various aspects such as equipment aging, work environment issues, and paint management conditions. We provide not only improvement proposals but also specific countermeasures. Based on the diagnosis results, we offer optimal solutions tailored to your situation, including selecting the best paint, reviewing painting methods, and improving equipment. We contribute to quality enhancement, cost reduction, and environmental impact reduction. For more details, please visit our website.
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Three-dimensional small object painting made easy—professional quality for everyone! The "NEO Easy Coater series," developed by gathering feedback from customers, is confidently recommended as a compact painting machine. Its user-friendly and straightforward operation, which replaces the need for skilled painters, is the reason it excels in many workplaces. Customizable to fit customer applications, it ranges from a single-axis type for prototyping to multi-axis types for mass production (prices vary according to the number of axes). It can atomize an extremely small amount of paint and evenly coat while rotating the workpiece, allowing for thin film coatings of up to 5μm, all easily set up via a touch panel that anyone can operate.
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NCC's original book "Case Studies on Waste and Foreign Matter Countermeasures (Practical Tips for Improving Waste and Foreign Matter Defects)" provides practical know-how from clean technology experts with 40 years of guidance experience, answering questions from the field. This book is filled with tips that can be immediately implemented in sites where high-cost equipment investment is difficult, in order to meet the increasingly stringent demands for foreign matter countermeasures. It covers everything from the essence of waste and foreign matter, recommendations for "visualization," to the nature of airflow that carries waste and foreign matter, and methods for building an effective clean environment, from the basics to advanced applications. In particular, unlike other similar books, it adopts a "character format" for explanations. By detailing "good examples" and "bad examples" that can actually occur in manufacturing sites with abundant illustrations and diagrams, it allows even those without specialized knowledge to intuitively understand and apply the content immediately in the field. To ensure progress in waste and foreign matter countermeasures and achieve improvements in quality and productivity, please make use of this practical tips collection.
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"We are struggling with the garbage and foreign substances (large particles) in the clean room that cannot be removed by daily cleaning. Despite cleaning every day, the amount of garbage and foreign substances has not decreased..." NCC's proposed "Clean Room Cleaning Service" takes a specialized approach to fundamentally reset the clean room environment, supporting quality improvement and yield enhancement. This service focuses on removing garbage and foreign substances (large particles) sized between 10μm and 100μm, which are difficult to eliminate with regular cleaning. Before and after cleaning, we conduct measurements using particle counters and falling dust counters, as well as visualizing large particles with a clean check light. This allows you to confirm the cleaning effectiveness both numerically and visually, ensuring a reliable cleaning process. We thoroughly purify the entire clean room, including areas such as ceilings and walls that cannot be cleaned by your own staff. We address various issues such as frequent defects caused by garbage and foreign substances, compliance with clean room audits, and resuming production after long periods of inactivity. When considering the introduction of regular cleaning, please make use of our specialized services.
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<<Customer's Concern>> Company F, which manufactures industrial machinery in Japan and has a track record of sales to China, needed "repair" paint purchased domestically to maintain the equipment sold locally. However, they were troubled by the inability to import it due to regulatory issues in China. They contacted us after viewing our agency's export and import achievements on our website. <<Proposed Solution until Resolution>> Since importing the specified paint was not possible, we collaborated with our Shenzhen office to inquire with a Japanese manufacturer that has a local presence in China about products that are equivalent to domestic ones and can be color-matched. They introduced us to alternative products that could be procured locally. Although the specified color from Company F had no manufacturing record in China, we sent a color sample to the manufacturer to assess the feasibility of color matching. After determining the schedule and cost for delivery, we presented this to Company F, who agreed and placed a formal order. <<Customer Feedback>> With the successful delivery to the specified location, we received feedback such as, "There are still similar cases, so we would like to request your assistance next time," and "I had no concerns about payments within China and felt completely at ease asking for your help."
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<<Customer's Concern>> Company T, which is engaged in large-scale power business, needed to export designated Japanese paint to their factory in China for product painting on a short timeline. They requested their usual import-export partner, but were turned down due to the inability to import, which left them in a difficult situation. <<Proposed Solution until Resolution>> Since Company T lacked know-how in import-export and was not well-versed in China's VOC regulations, we communicated the current situation regarding the strengthening of VOC regulations and the accompanying strict customs conditions. We clarified whether it was possible to import paint and contacted the Chinese customs from our Shenzhen office to confirm the importability. During this time, we provided several estimates that included the flow of procedures on the Japanese side related to the export-import of paint, the calculation of the days involved, and the delivery schedule in case import became possible. After confirming the possibility of import, we prepared necessary documents such as SDS for customs, ingredient lists, and declarations, obtained the necessary licenses, and closely shared progress updates while finalizing the export method with the customer, leading to successful delivery. <<Customer Feedback>> "We were greatly helped. Thank you very much," was the delighted feedback we received.
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NCC's original low-contamination hydrocarbon cleaning system, "ACSy's single-tank connected type," was developed to address the urgent challenges faced in cleaning operations. The production risk associated with traditional multi-tank hydrocarbon cleaners, where a failure in one tank leads to a complete halt of the entire process, is mitigated by an innovative system where each tank operates independently. Even if one tank encounters a problem, the other tanks continue to operate, allowing for a non-stop cleaning process and maintaining high production efficiency. Additionally, a clean cleaning agent, filtered through high-precision filters, is supplied to each tank for every cleaning cycle. This helps suppress contamination of the targeted particle size and thoroughly prevents re-adhesion to the products. We reliably meet the stringent cleanliness requirements from delivery destinations, achieving the highest quality cleaning. By staggering the processes in independent tanks from cleaning to drying, the ACSy single-tank connected type demonstrates high efficiency and stable production capacity. It contributes to the pursuit of maximum productivity and cleaning quality. Please feel free to contact us for more information.
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"Do you have confidence in the stirring and uniformity of your paint?" "I want to prevent losses and quality degradation due to sedimentation and separation." C-MIX is an innovative stirring machine that solves these challenges in the painting field. With its unique technology providing powerful stirring without creating bubbles, it ensures that paint is uniformly mixed throughout. It prevents pigment sedimentation and separation, allowing painting work to be carried out in optimal conditions at all times. The stirring performance has obtained rigorous evidence from third-party organizations, and its high reliability maximizes the inherent performance of the paint, contributing to improved coating quality and reduced defect rates. By introducing C-MIX, you can significantly reduce paint loss. As a result, this leads to cost reduction. Additionally, it shortens the stirring time required for manual work, improving work efficiency. Improved painting quality, cost reduction, and increased work efficiency. C-MIX is a powerful partner in the painting field that makes all of this possible. Please feel free to contact us or download the catalog.
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What is next-generation satin metallic paint? 1. Achieves a metallic feel with no particle texture at all. 2. Simple painting workability that does not require thin film control. 3. Weather resistance that meets automotive exterior standards.
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Are you troubled by the entry of foreign substances into clean rooms, particularly hair and skin flakes from workers, as well as fiber debris from clothing? NCC's dedicated cleaning service for cleanroom garments and gloves thoroughly eliminates the risk of contamination from human-derived debris, ensuring quality. This service is not just regular laundry; it employs an advanced cleaning process specifically designed for cleanrooms. By using barrier-type washing machines and dedicated ultra-pure water systems, we conduct the entire process from washing to packaging within the cleanroom to prevent recontamination. Furthermore, we attach barcode tags to your cleanroom garments and gloves to meticulously manage the number of washes and their history. Before cleaning, each item is inspected for dirt and deterioration, ensuring that we always provide them in optimal condition. With this specialized service, we minimize the risk of debris and foreign substances being brought in by workers, contributing to a reduction in product defects and an increase in productivity. Additionally, we offer cleaning services not only for cleanroom garments but also for cleanroom gloves made of nitrile, latex, and urethane, as well as clean wipes, clean tape, and even surrounding materials like cases and trays!
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Do you know what the major "sources of dust" that generate a lot of waste are? It is "humans." Humans are the largest source of dust. During work, people generate an astonishing amount of dust and waste, which can lead to product defects. Top 3 sources of dust! Fibers from clothing Dead skin cells that shed from the body Body hair that falls out from the body
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Are you troubled by the contamination of products with dust and foreign objects from work gloves and tools? "Finger Touch" is a groundbreaking dust removal product that prevents cross-contamination from human hands and the tools used, significantly reducing defects caused by dust and foreign objects in products. Finger Touch uses a self-adhesive material, so there is no worry about adhesive residue during use. Additionally, its elastic material effectively removes even fine foreign objects that may be trapped in the uneven surfaces of gloves and tools. Notably, by using a dedicated cleaning cleaner, it can be repeatedly washed and reused. This allows for a significant reduction in running costs while enabling work to be carried out in a consistently clean state. In precision processes such as capacitor and electronic component manufacturing, assembly, and inspection, Finger Touch is an indispensable tool.
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NCC's "Open Clean System KOACH" is a groundbreaking cleaning device that addresses these challenges. KOACH can be installed anywhere simply by plugging it into an outlet. In just about 2 minutes after powering on, it can create a Class 1 ultra-high purity environment that prevents the adhesion of fine particles to products. Its open design without enclosures allows for efficient use of workspace without compromising work efficiency. Additionally, it is equipped with casters for easy movement to necessary locations and can flexibly accommodate layout changes. Despite its low power consumption and energy-saving design, it maintains high cleanliness levels, and operations and maintenance can be handled in-house after installation, contributing to reduced running costs. Even when the installation of expensive clean rooms or booths is difficult, KOACH provides the optimal cleaning solution for your production environment.
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"Is the invisible airflow disturbance in the clean room causing product defects? I want to visualize airflow easily on-site without contaminating the clean environment." NCC's "Portable Airflow Visualization Device AVIS" addresses these challenges and strongly promotes measures against dust and foreign substances. AVIS is compact and has a built-in battery, making it easy to carry anywhere. It is equipped with a HEPA filter that can be used in an operating clean room, so there is no worry about contaminating the clean area during measurements. It uses pure water as a tracer and generates a stable monodisperse particle mist simultaneously when switched on. This allows for precise capture of even subtle changes in airflow, achieving high-precision airflow analysis. It effectively identifies the causes leading to defects, checks turbulence near painting booths, verifies differential pressure in various rooms, confirms backflow of contaminated air, validates airflow in specific areas that are sensitive to foreign substance contamination during processing and packaging, checks for upward airflow from heat sources like power boxes and control panels, and verifies entrainment airflow in local clean booths, among various other applications. It resolves the "why?" on-site and supports the maintenance of an optimal clean environment.
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Are you troubled by defects such as dust and foreign matter adhesion, uneven coating, and splattering caused by static electricity on the painting site for molded products? These issues tend to arise from complex shapes and charging states that cannot be adequately addressed by conventional static elimination methods. This "High-Density Static Elimination Treatment System for Molded Products" employs a unique high-density ion generation technology that sets it apart from typical static elimination devices, allowing for uniform and rapid static charge removal from the surface to the interior of complex-shaped molded products. As a result, it dramatically reduces painting defects caused by static electricity, significantly contributing to improved product quality and yield. Reliable static elimination is essential for achieving consistently high-quality coatings. We promise that the High-Density Static Elimination Treatment System for Molded Products will be a powerful solution for you. If you would like to download detailed materials or have any questions, please feel free to contact us.
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Easy flat spray painting with net spraying – anyone can achieve professional quality! The compact painting machine "NEO Easy Coater Series," developed by gathering feedback from customers, is confidently recommended. Its user-friendly and straightforward operation, which replaces skilled painters, is the reason it excels in many work environments. Customizable to fit customer sizes, adjustments such as stroke length are possible. It caters to various applications, from creating paint boards in manufacturing to net spraying. It comes standard with the basic operations of flat painting robots, consolidating the necessary functions for net spraying while eliminating unnecessary features.
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"In response to strict cleanliness requirements such as ISO16232 and VDA19, the current cleaning quality is insufficient. The concerns about reattachment of contaminants cannot be eliminated with conventional cleaning machines..." NCC's original low-contamination hydrocarbon cleaning machine, "ACSys," was developed to address these cutting-edge challenges in cleaning environments. Based on a hydrocarbon-based cleaning solution with excellent cleaning power, it adopts an innovative method that combines two processes: vacuum immersion ultrasonic cleaning and vacuum vapor cleaning and drying. This simultaneously achieves reliable removal of debris and foreign particles, which was difficult with conventional multi-tank cleaning machines, while preventing reattachment of contaminants to the products. Thanks to its uniquely developed circulation mechanism, the cleaning agent is always supplied in a clean state, preventing foreign substances, or so-called contamination, from remaining in the cleaning tank. Additionally, the liquid supply and recovery system utilizing the pressure difference of the vacuum pump eliminates the need for a liquid transfer pump and minimizes contact of the liquid with atmospheric pressure, contributing to improved degreasing capability. When higher cleaning levels are required from delivery destinations or in the development of new products that necessitate stringent contaminant removal levels, ACSys will dramatically enhance your cleaning quality.
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The Eco Cleaning System is an environmentally friendly "new cleaning system" that combines high-pressure steam and a water-soluble waste liquid treatment device, allowing for the reuse of water used in cleaning without discharging it. In the cleaning process, high-pressure steam is sprayed onto the items being cleaned to wash away dirt. The amount of water used in steam cleaning is less than 1/1000 of that used in shower cleaning, which reduces the volume of waste liquid.
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"KARUMEL" is an environmentally friendly powder coating developed by KCC, a major paint manufacturer in South Korea, with a focus on environmental considerations. This paint addresses the pollution issues caused by solvent-based paints and significantly contributes to reducing environmental impact. Additionally, "KARUMEL" offers a diverse lineup of paints with rich standard colors, including metallic, pearlescent, and stone-like patterns. It overturns the concept of custom "color matching," reducing unnecessary costs. Furthermore, its high recyclability and four special functionalities that surpass solvent paints contribute to achieving the "SDGs goals" aimed at realizing a sustainable society. "KARUMEL," which balances environmental performance with diverse expressiveness, will establish the standard for future paints. **Features of the environmentally friendly powder coating "KARUMEL":** - Over 300 rich standard colors - Quick delivery, available for purchase from one box - Beautiful finish and appearance - High safety with environmental considerations - High durability and heat resistance - High coating efficiency to reduce waste - Approved paint by Hyundai Motor Company *For more details, please refer to the PDF materials or feel free to contact us.*
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The Clean Check Light "ZEUS" contributes to quality control and productivity improvement with next-generation "visualization" technology. ZEUS adopts a "multi-lens system" that applies high-performance camera zoom technology, distinguishing it from traditional reflector methods. This allows for the projection of uniform and powerful light, making it possible to clearly visualize dust and foreign objects several meters away. It can visualize floating dust and air currents from the front of the light, making it ideal for photography and video recording. The detachable green lens enhances contrast, making fine foreign objects stand out more. It demonstrates its power in a wide range of applications, including confirming cleaning effectiveness, verifying dust removal work, investigating dust generation processes, and conducting detailed airflow analysis in combination with airflow visualization devices. Inspection of hard-to-reach places, such as high locations and deep within equipment, is also easily performed, accommodating long inspection durations. 【Demo units available for loan】 Please request a demo unit from the related link "Clean Check Light Demo Unit Application Page"!
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"The stripping power of chlorinated solvents is attractive, but there are concerns about environmental impact and worker safety..." The "MEC-REL PEELING SYSTEM" will solve those worries! This groundbreaking coating stripping system possesses a powerful stripping ability comparable to chlorinated solvents while significantly reducing environmental impact and improving worker safety. Compared to conventional strippers, it greatly reduces VOC (volatile organic compounds) emissions. It contributes to improving the working environment and makes compliance with regulations easier. It is not subject to the Fire Service Act, Labor Safety and Health Act regulations, Labor Health and Safety Act notified substances, or the PRTR Act, ensuring a safe working environment and reducing the burden of complicated management and reporting. It demonstrates excellent stripping performance on various types of coatings, including electrodeposited coatings, powder coatings, and baked coatings. For those who want strong stripping power without compromising on environmental and safety concerns, the MEC-REL PEELING SYSTEM is here to meet your needs. If you are considering switching from chlorinated solvents, please feel free to contact us.
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"Are you missing the fine dust and slight scratches that occur during the work process? We want to enhance quality awareness on-site and quickly identify the causes of defects." NCC's original compact clean check light, "Quantum," achieves high-precision "visualization" while being portable, strongly supporting quality control. Quantum is characterized by its compact body and excellent portability due to its built-in battery, allowing it to be carried anywhere and enabling immediate inspections at necessary locations. Its greatest strength lies in its ability to emit "highly directional light," which differs from typical lights. This allows for clear "visualization" of dust, debris, foreign objects, and fine scratches that are difficult to detect with the naked eye. Additionally, by equipping a special focusing green adapter as standard, it has significantly improved visibility while being gentle on the eyes. It can be utilized for a wide range of applications, including analyzing defect causes, confirming clean conditions before and after cleaning, checking dust conditions before painting or film lamination, and inspecting product appearance.
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"Do you have any of these troubles? - The defect rate in the clean room isn't decreasing... - Even after wiping the workpieces, foreign matter adhesion isn't decreasing... - It's hard to see dust or scratches during product inspection... - I don't know where to start to maintain a clean environment on-site! The Clean Check Light makes it easy to visualize "dust, dirt, foreign matter" and "scratches on products" with its strong direct light, leading to solutions! To eliminate defects caused by dirt, it's necessary to keep the working environment clean. To achieve this, it's important to "visualize" dust, dirt, foreign matter, and scratches that cause defects, so that management points can be understood by sight. NCC's Clean Check Light realizes this "visualization" with its strong direct light and is cherished as an essential tool for maintaining a clean environment in manufacturing sites. [Demo units available for loan] ▼ Please request a demo unit from the related link "Clean Check Light Demo Unit Application Page"!
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NCC's original cleanroom product, the 'CSS Clean Wiper,' dramatically improves the quality of your cleaning and wiping tasks through the exceptional performance of microfiber and processing in strict cleanroom conditions. This product utilizes a microfiber material made from split ultra-fine fibers of polyester and nylon. This allows for excellent wiping performance, effectively removing even invisible fine particles. It is specifically designed for environments that require extremely high cleanliness, and it is processed and packaged in a Class 10 cleanroom, minimizing the risk of foreign matter contamination. Another significant feature is its ability to achieve high performance at a low price. It can be used for a wide range of applications, including wiping glass lenses, plastic lenses, painted surfaces of PDAs and mobile phones, as well as cleaning electronic components, semiconductors, and LCD manufacturing equipment. You can choose the optimal type according to your work requirements, from wet wiping to solvent use.
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In the paint piping of the painting machine, paint residues that cannot be removed by daily cleaning adhere like cholesterol. If such paint residues remain, they can narrow the paint path, causing "uneven coating," and if they detach, there is a possibility of resulting in "defective products." Additionally, paint residues often adhere to the inside of pipes and joint sections, and if they stick to components such as the color change valve (CCV) or spray gun, they can cause various troubles.
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The compact space-saving cleaning device "NWM-2320" is a single-chamber vacuum ultrasonic cleaning machine that uses hydrocarbon-based solvents. It is ideal for precision cleaning of small parts and achieves high cleaning performance by incorporating an "ultrasonic automatic tracking function" that automatically adjusts to the best cleaning conditions. This device can perform both cleaning and drying in a single chamber, allowing for space-saving installation. It comes standard with an integrated vacuum distillation regeneration unit that removes contaminants from the cleaning solution within the device, maintaining clean cleaning fluid and minimizing waste discharge, resulting in low running costs. To maximize cleaning effectiveness, it automatically adjusts the optimal ultrasonic tuning point according to the type of cleaning solution and the condition of the workpiece. This allows the cleaning solution to penetrate even into the blind holes of complex-shaped workpieces, achieving high cleaning effectiveness through the repeated entry and exit of liquid under vacuum and atmospheric pressure. Additionally, by creating a vacuum during the drying process, the boiling point of the hydrocarbon cleaning agent is lowered, enabling drying at relatively low temperatures and in a short time, efficiently drying areas that are prone to bumping. From small-batch production of various types to high-quality cleaning, the NWM-2320 addresses the challenges of your cleaning processes and contributes to increased productivity.
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Are you spending too much time and effort on paint film stripping? Are you struggling with the use of environmentally harmful stripping agents? The pyrolysis stripping furnace manufactured by U.S. Pollution Corporation is an innovative solution to these challenges. Pyrolysis-based paint film stripping is environmentally friendly and ensures the safety of operators, as it does not use chemical agents or solvents. By heating the workpiece inside the furnace and carbonizing the paint film for removal, there is no need to apply physical force, eliminating concerns about damaging fixtures or workpieces. It can accommodate various types of paint films, including electrodeposited coatings, powder coatings, and electrostatic coatings. Even complex-shaped workpieces can be stripped uniformly. Waste generated after stripping is significantly reduced, lowering environmental impact. Automatic operation settings with a timer are possible, reducing labor and personnel costs. No specialized knowledge or experience in stripping is required. The pyrolysis paint film stripping device contributes to the efficiency of painting operations, cost reduction, and environmental impact reduction. Please feel free to contact us or download the catalog.
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