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  3. 三栄プラテック
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三栄プラテック

EstablishmentApril 1975
capital1000Ten thousand
number of employees18
addressToyama/Toyama-shi/1105 Kosugi
phone076-429-3058
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last updated:Feb 07, 2012
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三栄プラテック List of Products and Services

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[Processing Example] Acrylic Fixtures (R-Bend Processed Products)

Here is an example of carefully performing R bending processing to minimize distortion as much as possible!

We would like to introduce a case study of our acrylic fixtures (R-bending processed products). The material is PMMA (acrylic), with an acrylic dome of 8mm thickness. With the thickness and shape of this product, there is a tendency for distortion to occur at the boundary between the straight line and the R when R-bending is performed. This can create gaps when bonding the dome, so we took care to minimize distortion during the R-bending process. 【Case Overview】 ■Industry: Other ■Processing Method: R-bending, Adhesive Bonding ■Material: PMMA (Acrylic) ■Shape: Other ■Size: W1300×D900×H200 ■Dimensional Accuracy: ±3.0 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Acrylic POP Stand (R-Bending Processed Product)

Used at the exhibition booth! An example of being divided and connected to align with the blue opaque line on the side.

We would like to introduce a case study of our acrylic POP stand (R-bent product). The product features a design of a linear white stage that penetrates a blue transparent R-curved surface. We determined that it would be difficult to cut the R-curved parts to fit seamlessly with the white box, so we divided them and connected them to align with the side's blue opaque line. 【Case Overview】 ■Industry: Other ■Processing Method: R-bending, Adhesive, Cutting ■Material: PMMA (Acrylic) ■Shape: Other ■Size: W450×D350×H400 ■Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Cover for Industrial Equipment (PC Bent Processing Product)

A beautiful surface without distortion! Introducing a case of R bending processing done with full surface heating.

We would like to introduce a case study of our cover for industrial equipment (PC R bending processed product). Due to the long notch at the top, partial heating would cause distortion and not achieve the desired shape. Therefore, we implemented full heating for the R bending process. In the case of a U-shape, processing is done with predictions of thermal contraction in the straight sections between the R bends, so experience and data are necessary. Although it is difficult to see because of the protective sheet, the surface is smooth and free of distortion. 【Case Overview】 ■Industry: Industrial Equipment ■Processing Method: R Bending ■Material: PC (Polycarbonate) ■Shape: Cover ■Size: W1800×D400×H250 ■Dimensional Accuracy: ±2.0 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] PC Panel (R-Bending Processed Product)

The material is PC, and the product has a thickness of 15mm! An example with a size of approximately 1900×900mm.

We would like to introduce a case study of our processed PC panels (R-bending products). A gradient cutting sheet is applied to the surface. Since PC has high water absorption, it tends to foam easily during thermal processing. Heating requires high temperatures, so caution is needed compared to R-bending of thicker acrylic or PVC. Conditions considering thickness and material are necessary, and calculations are made based on accumulated experience and data. 【Case Overview】 ■Industry: Other ■Processing Method: R-bending ■Material: PC (Polycarbonate) ■Shape: Panel ■Size: W1900×D900×H100 ■Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Cover for Industrial Machinery (PC R-Bending Processed Product)

Comprehensive heating for R-bending processing! A case where the outer circumference was cut and notched using an NC router.

We would like to introduce a case study of our cover for industrial machinery (PC R-bent product). The material is a 5mm thick sheet of PC (polycarbonate), with dimensions of approximately L800×H200mm. The R-bending process was performed with full heating, followed by cutting the outer perimeter and machining notches with an NC router. 【Case Overview】 ■Industry: Industrial Equipment ■Processing Method: R-bending, Cutting ■Material: PC (Polycarbonate) ■Shape: Cover ■Size: W800×D200×H250 ■Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Device Cover for Industrial Equipment (PVC R-Bending Processed Product)

The material is Takiron Metafree! An example of a product with a thickness of 3mm and a diameter of approximately 300mm.

We would like to introduce a case study of our industrial equipment device cover (PVC R-bent processed product). The upper part is manufactured by heat press molding, and after the R-bending process, welding is performed. Takiron Metafree is a PVC sheet with an extremely low metal content, used in fields where metal leaching is a concern. Its processability tends to result in a cloudy appearance when heated, and welding and bending may lead to a worse appearance compared to general PVC. 【Case Overview】 ■Industry: Industrial Equipment ■Processing Method: R-bending, Welding, Adhesion ■Material: PVC ■Shape: Cover ■Size: Diameter 300 × H50 ■Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Cylindrical Tank for Industrial Equipment (R-Bending Processing, Welding, Adhesion)

A product example with a height of 10mm and a bottom part of 15mm, featuring a gentle conical shape!

We would like to introduce a case study of our cylindrical tanks for industrial equipment (PVC R-bending processed products). The R-bending mold is quite large, about the size of a light car, and since we have multiple units, we use a 5-axis NC router after bending to cut the outer circumference accurately without variation. The bottom part is connected by welding the material and then pressed to form a conical shape. We also check for any water leaks by filling it with water. 【Case Overview】 ■ Industry: Industrial Equipment ■ Processing Method: R-bending, Welding, Adhesion ■ Material: PVC ■ Shape: Tank ■ Size: Diameter 1400 × Height 800 ■ Dimensional Accuracy: ±1.0 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Mobile Phone Display Stand (Acrylic R-Bend Processed Product)

The material is PMMA! Here is an example with a circular arc length of 1800mm and a height of 1100mm.

We would like to introduce a case study of our mobile phone display stand (acrylic R-bent product). The orange acrylic on the back has been R-bent, while the front features 10mm acrylic that is also R-bent, with a 20mm transparent shelf glued on. It is challenging to glue a 20mm edge without bubbles on a curved surface, so the 10mm is divided, and the 20mm shelf is sandwiched and glued in place. 【Case Overview】 ■Industry: Other ■Processing Method: R-bending, welding, and gluing ■Material: PMMA (Acrylic) ■Shape: Stand ■Size: Arc length 1800 × H1100 ■Dimensional Accuracy: ±1.0 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Prototype Machine Cover (PVC R-Bend Processed Product)

Introducing an example of an R surface with a taper on one side that has been processed with R bending!

We would like to introduce a case study of our prototype cover for machinery (PVC R-bent product) that we have processed. The material is PVC, and the dimensions are approximately W 300mm. The processing methods include end processing and adhesive structure products. The R surface with a taper on one side has been R-bent. 【Case Overview】 ■ Industry: Industrial Equipment ■ Processing Methods: R-bending, cutting, adhesion ■ Material: PVC ■ Shape: Cover ■ Size: W300×D200×H50 ■ Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Hopper for Industrial Equipment (PVC Vacuum Formed Product)

Here is an example of a tip connected using a simple mold made through vacuum forming!

We would like to introduce a case study of our hopper for industrial equipment (PVC vacuum-formed product). The dimensions are approximately 500mm in diameter and 1300mm in height, with the main body manufactured using R bending processing. Due to the small angle of the tapered section, the radius at the tip is quite small. In this case, R bending processing does not produce a clean curve, so the tip is connected using a simple mold created through vacuum forming. 【Case Overview】 ■Industry: Industrial Equipment ■Processing Method: Vacuum Forming, R Bending Processing, Welding/Adhesion ■Material: PVC ■Shape: Hopper ■Size: Diameter 500 × Height 1300 ■Dimensional Accuracy: ±1.0 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Cover for Medical Devices (PC Thickness 15 R Bending Processed Product)

It is necessary to bend accurately! An example of trimming processing with a 5-axis NC router after R bending processing.

We would like to introduce a case study of our cover for medical devices (PC thickness 15 R bending processed). The material is transparent PC (polycarbonate), with a thickness of approximately 15mm, and dimensions of an arc length of about 1850mm and a length of about 800mm. After the R bending process, it was trimmed using a 5-axis NC router. The R dimension has a rigidity that cannot be corrected later, so it is necessary to bend it accurately. [Case Overview] ■ Industry: Medical Devices ■ Processing Method: R Bending ■ Material: PC (Polycarbonate) ■ Shape: Cover ■ Size: Arc Length 1850 × L800 × 15t ■ Dimensional Accuracy: ±1.0 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Cover for Residential Equipment (PVC R-Bend Processed Product)

The dimensions are approximately 1000×600×h500mm! An example of bending processing at three locations with an R40 radius.

We would like to introduce a case study of our processed cover for residential equipment (PVC R-bending processed product). When performing R-bending processing in three locations, predicting the shrinkage amount becomes difficult, and if the plate thickness is 8mm, it cannot be corrected later. Furthermore, since it is an assembly structure, if the parallelism, angle, or dimensions of the bent parts are off, it will not take shape, so we carried out the processing with the utmost care. 【Case Overview】 ■Industry: Industrial Equipment ■Processing Method: R-bending, Welding, Adhesion ■Material: PVC ■Shape: Cover ■Size: W1000×D600×H500 ■Dimensional Accuracy: ±1.0 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Cylindrical Tank for Industrial Equipment (R-Bending Processing and Heat Press Molding)

The bottom part is pressed into a loose conical shape! An example of a material that is Takiron Metafree.

We would like to introduce a case study of our cylindrical tanks for industrial equipment (PVC R-bending processed products). The material is Takiron Metafree (metal-free plate), with a thickness of approximately 10mm, and the dimensions are about 550mm in diameter and 1200mm in height. The cylindrical part is processed with R-bending, and the bottom part is pressed into a gentle conical shape. 【Case Overview】 ■Industry: Industrial Equipment ■Processing Method: R-bending, heat press molding, welding, and adhesion ■Material: PVC ■Shape: Tank ■Size: Diameter 550 × Height 1200 ■Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Small Tank for Industrial Equipment (PVC R-Bend Processed Product)

Bending into a U-shape and connecting at the center! Processing methods include R-bending, welding, and adhesive examples.

We would like to introduce a case study of our small tank for industrial equipment (PVC R-bent product) that we processed. The material is Takiron Metafree (metal-free plate), with dimensions of approximately 600mm × 400mm × height 500mm. It is R-bent in a U-shape and connected at the center. (The joint has been polished) 【Case Overview】 ■ Industry: Industrial Equipment ■ Processing Method: R-bending, Welding, Adhesion ■ Material: PVC ■ Shape: Tank ■ Size: W600 × 400 × H500 ■ Dimensional Accuracy: ±1.0 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] R-type cover with flange (PVC R-bending processed product)

Trimming processing is performed with an NC router after R bending processing by comprehensive heating!

We would like to introduce a case study of our flanged R-type cover (PVC R bending processed product). The material is PVC (vinyl chloride) with a thickness of 3mm. The dimensions are approximately 150R and a length of 900mm. After R bending processing through full heating, trimming is performed using an NC router. Please feel free to contact us when you need our services. 【Case Overview】 ■Industry: Other ■Processing Method: R bending ■Material: PVC (vinyl chloride) ■Shape: Cover ■Size: W400×D150×H900 ■Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Display Stand (Acrylic R-Bend Processed Product)

After bending the R shape, we are drilling square holes! Here is an example of a belt support.

We would like to introduce a case study of our display stand (acrylic R-bending processed product). The material is PMMA (acrylic) with a thickness of 5mm. After the R-bending process, holes were drilled. When attaching parts to the R surface, high precision in the R-bending process is necessary for the adhesive to fit properly. Products with transparency, like this one, require utmost care. 【Case Overview】 ■ Industry: Other ■ Processing Method: R-bending, Adhesive ■ Material: PMMA (Acrylic) ■ Shape: Stand ■ Size: W400×D350×H150 ■ Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Cover for Industrial Equipment (Electrostatic Dissipative PVC R-Bend Processed Product)

It is possible to consistently handle everything from R bending processing to bonding and assembly!

We would like to introduce a case study of our cover for industrial equipment (electrostatic PVC R-bending processed product). After performing R-bending processing, we bonded it with other components. Using an NC router, we carried out outer perimeter processing and hole processing on the top plate. Due to its application, this product uses electrostatic PVC to avoid dust adhesion. We can provide a consistent response from R-bending processing to bonding and assembly. Please feel free to consult us. 【Case Overview】 ■Industry: Industrial Equipment ■Processing Method: R-bending Processing ■Material: PVC (Vinyl Chloride) ■Shape: Cover ■Size: 400×300×250 ■Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Cover for Industrial Equipment (PVC R-Bend Processed Product)

Assembly after R bending processing using adhesive and welding! A case using PVC.

We would like to introduce a case study of our cover for industrial equipment (PVC R-bent processed product). This cover is used in industrial equipment (related to semiconductors) and is assembled after R-bending processing through adhesion and welding. Additionally, the flange part is cut out using an NC router. Since flame retardancy and chemical resistance were required, PVC was adopted. 【Case Overview】 ■Industry: Industrial Equipment ■Processing Method: R-bending ■Material: PVC ■Shape: Cover ■Size: φ550×150 ■Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] R Cover for Industrial Equipment (R Bending Processed Product)

We handle R-bent products from various industries, starting with the industrial equipment sector!

We would like to introduce a case study of our R covers (R bent products) for industrial equipment. The material is acrylic, and it is assembled using adhesive. To prevent gaps from occurring during the adhesion process, we apply clean and high-precision bending. Additionally, by optimizing heating conditions and innovating the mold structure, we achieve a smooth finish on the product surface. 【Case Overview】 ■Industry: Industrial Equipment ■Processing Method: R bending, Adhesive ■Material: PMMA (Acrylic) ■Shape: Cover ■Size: 300×300×250 ■Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] L-shaped Cover for Industrial Machinery (R-bending Processed Product PC)

We offer high-quality covers with minimal markings! We specialize in cover production.

We would like to introduce a case study of our L-shaped cover (R-bent processed PC) for industrial machinery. By adopting R-bending processing, it is possible to manufacture covers with excellent strength and design. In particular, PC (polycarbonate) is considered a material that is difficult to process with R-bending, but we have achieved clean processing. 【Case Overview】 ■Industry: Industrial Equipment ■Processing Method: R-bending ■Material: PC (Polycarbonate) ■Shape: Cover ■Size: W600×D400×H350 ■Dimensional Accuracy: ±0.5 *For more details, please refer to the PDF document or feel free to contact us.

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[Technical Proposal Example] Preventing Uneven Thickness by Converting from Vacuum Forming to Thermal Press Forming

There are often times when it becomes impossible to sustain as a product. Examples of proposed method conversions.

We would like to introduce a case where the conversion from vacuum forming to thermal press forming prevented the occurrence of uneven thickness. For products with significant height, products with little draft angle, and products with small corner radii, processing with vacuum forming can sometimes lead to excessive uneven thickness. In such cases, we recommend manufacturing using thermal press forming. Thermal press forming has the characteristic of being less prone to uneven thickness because the material is not clamped. 【Case Overview】 ■Issue - For products with small corner radii, processing with vacuum forming can lead to excessive uneven thickness. ■Countermeasure: Manufactured using thermal press forming. *For more details, please refer to the related links or feel free to contact us.

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[Technical Proposal Example] Use of ABS with an acrylic layer for improved weather resistance.

Acrylic layer is applied to the surface! An example using a multi-layer sheet with gloss and high brightness.

We would like to introduce a case where ABS with an acrylic layer on the surface has been used to improve weather resistance. ABS is widely used due to its good balance of impact resistance and cost. However, compared to other resin materials, it has inferior weather resistance. By using multi-layer sheet ABS, it is possible to address the weather resistance issue, which is a drawback of ABS. 【Case Overview】 ■Challenge: Inferior weather resistance compared to other resin materials ■Countermeasure: Use of multi-layer sheet ABS *For more details, please refer to the related links or feel free to contact us.

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[Technical Proposal Example] Transitioning from R bending processing to vacuum forming to achieve weight reduction.

A case where significant weight reduction can be expected due to thinning.

We would like to introduce a case where weight reduction was achieved by switching from R bending processing to vacuum forming. In R bending processing, a product thickness of 3mm or more is required to ensure rigidity. If the product thickness is less than 3mm, it may not provide sufficient rigidity depending on the application. In such cases, we recommend transitioning to vacuum forming. Even with a thickness of less than 3mm, it is possible to maintain strength by incorporating steps or recesses, enabling further thinning and weight reduction. 【Case Overview】 ■Issue: R bending processing requires a product thickness of 3mm or more to ensure rigidity. ■Countermeasure: Recommend transitioning to vacuum forming. ■Effects: - It is possible to maintain strength by incorporating steps or recesses. - Achievable further thinning and weight reduction. *For more details, please refer to the related links or feel free to contact us.

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[Technical Proposal Example] Trimming after R-bending to achieve high quality.

Processing the raised ends! A case that achieves a beautiful shape according to the dimensions.

We will introduce a case where high quality was achieved by trimming after R bending processing. When performing R bending processing, there is a risk that the ends may lift up. In such cases, it is advisable to perform R bending processing on a material with a shape larger than the product and then trim the lifted ends. This approach allows for the elimination of end lifting and the realization of a clean shape according to the specified dimensions. 【Case Overview】 ■Issue: There is a risk that the ends may lift up during R bending processing. ■Countermeasures - Perform R bending processing on a material with a shape larger than the product. - Trim the lifted ends. *For more details, please refer to the related links or feel free to contact us.

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[Technical Proposal Example] Preventing mold marks by optimizing heating conditions and mold structure.

Possessing extensive know-how and expertise to achieve high-quality appearance! Examples of preventing bending marks.

We will introduce a case study on preventing mold marks when applying R-bending processing to resin materials. When R-bending processing is applied to resin materials, mold marks can occur, leading to a decline in product quality. Therefore, by optimizing the heating conditions based on know-how and making improvements to the mold structure, it is possible to prevent bending marks. [Case Overview] ■ Issue: Mold marks occur when R-bending processing is applied to resin materials ■ Countermeasures - Optimization of heating conditions - Improvements to the mold structure *For more details, please refer to the related links or feel free to contact us.

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[Technical Proposal Example] Addition of Boss Shapes in Vacuum Forming

Cannot be molded in one piece! Introducing the technology for forming boss shapes.

Here is an example of adding boss shapes in vacuum forming. In processes like injection molding, it is possible to form boss shapes as a single piece. However, due to the characteristics of the processing method, it is not possible to form boss shapes as a single piece in vacuum forming. In vacuum forming, boss shapes can be created by adhering hole components for attachment to the product after molding. [Case Overview] ■ Issue: Vacuum forming cannot create boss shapes as a single piece ■ Solution: Adhere hole components for attachment to the product after molding *For more details, please refer to the related links or feel free to contact us.

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[Technical Proposal Example] R-bending Process to Prevent Polycarbonate Foaming

In terms of characteristics, it may foam when heated! An example of performing bending processing with a beautiful appearance.

We would like to introduce a case of R-bending processing that prevents the foaming of polycarbonate. Due to the properties of the material, polycarbonate may foam when heated. By optimizing the heating conditions, it is possible to prevent such foaming and achieve a beautifully finished bending process. Our company specializes in bending processing of polycarbonate and possesses extensive know-how regarding manufacturers and types. We can also adjust the heating conditions effectively while monitoring the situation, so please feel free to contact us with your requests. [Case Overview] ■ Issue: Polycarbonate may foam when heated due to its material properties. ■ Solution: Optimize heating conditions. ■ Effect: Prevent foaming. *For more details, please refer to the related links or feel free to contact us.

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[Technical Proposal Example] Consideration of product length and width to reduce warping through R-bending processing.

We will introduce an example where increasing the fold width reduces warping!

We will introduce a case that reduces warping caused by R-bending processing, taking into account the product length and width. When bending with a small R, local heating occurs, causing the heated area to expand and resulting in warping outside of the heated area. This is particularly pronounced in shapes with a small return width. The guideline for the return width that can suppress warping is proportional to the product length. Therefore, when designing bent products with a small R, it is recommended to consider the return width and product length. 【Case Overview】 ■Issue: Warping occurs outside of the heated area when bending with a small R. ■Countermeasure: Consideration of return width and product length. *For more details, please refer to the related links or feel free to contact us.

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[Technical Proposal] Reduce the visibility of scratches on vacuum-formed products by changing the design.

To improve exterior quality, changes in design are essential! Two effective measures are presented.

We will introduce a case study on how design changes can make scratches on vacuum-formed products less noticeable. Plastic molded products can inevitably get scratched during handling. If you want to improve the appearance quality of vacuum-formed products, two effective measures are to enlarge the texture pattern and to use materials in bright colors. [Case Overview] ■ Issue: Plastic molded products can get scratched during handling. ■ Measures: Enlarge the texture pattern and use materials in bright colors. ■ Effect: Both scratches and drag lines become almost unnoticeable. *For more details, please refer to the related links or feel free to contact us.

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[Technical Proposal] Improve the appearance quality by exposing the end faces of the side panels of the R-shaped box cover.

Adhere by sandwiching the top surface with side plates! A case where the risk of bubble formation is eliminated.

We will introduce a case where improving the edge surface of the side panels of an R-shaped box cover can enhance the appearance quality. Typically, when manufacturing a transparent box cover with an R shape, the edge surface of the side panels is glued to overlap with the R-shaped top surface. However, bubbles inevitably occur in the adhesive area between the side panels and the top surface. In such cases, it is recommended to sandwich the top surface with the side panels for adhesion. When the top surface is sandwiched by the side panels, the flat surfaces are glued instead of the curved surfaces, eliminating the risk of bubble formation and improving appearance quality. [Case Summary] ■ Issues - Partial R dimensions differ, causing bubbles to form in the adhesive area between the side panels and the top surface. - This leads to a decrease in appearance quality. ■ Effects - Gluing flat surfaces eliminates the risk of bubble formation. *For more details, please refer to the related links or feel free to contact us.

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[Technical Proposal Example] Preventing Waste Marks by Switching from Vacuum Forming to Heat Press Forming

Reducing as much as possible with transparent resin materials! Introducing examples that recommend a change in construction methods.

This is an introduction to a case study on the transition from vacuum forming to thermal press forming, which prevents the occurrence of blemishes from debris. In vacuum forming, due to the working environment, debris and dust inevitably get trapped between the material and the mold, leaving blemishes. In thermal press forming, since the pressure is not at the level of vacuum forming, by using cushioning materials (such as cloth), even if small debris or dust gets between the product and the mold, the blemishes do not become noticeable. In other words, the transition to thermal press forming can prevent blemishes. [Case Overview] ■ Issues - In vacuum forming, debris and dust get trapped between the material and the mold, leaving blemishes. - In transparent materials like acrylic, this significantly affects the appearance quality. ■ Effects - The pressure is not at the level of vacuum forming. - Even if small debris or dust gets in, the blemishes are not noticeable. *For more details, please refer to the related links or feel free to contact us.

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[Technical Information] About Resin Materials

Always pursuing the potential of materials! Explanation of plastics and thermoplastic resins.

Most of the materials we use are plastic sheets (boards, plates). These plastic sheets come in various types of resins and have many variations in thickness, ranging from 0.2mm to over 100mm. At our company, we primarily use these sheet materials for processes such as thermoforming, welding, adhesive assembly, and machining. The shapes of commercially available plastic materials include pellets, pipes, round bars, and sheets. Among these, the most common are pellets and pipes. *For detailed technical information, please refer to the related links. For more information, feel free to contact us.*

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Technical Information: Polishing Process

There are many processing methods! We will also introduce methods for treating the edges (cut surfaces).

"Polishing" brings the edges to a glossy state, but the types of resin that can be processed are limited. The demand is primarily for resins with almost transparent clarity. Generally, it is only acrylic. Polycarbonate, PET resin, and PVC can achieve some gloss, but the quality is not very good. The processing costs are as follows: polishing > planing finish > raw cut. *For detailed technical information, please refer to the related links. For more information, feel free to contact us.

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[Technical Information] We offer both standard products and custom-made products for sale.

Custom-made partitions! Some standard products are also available.

Our company often manufactures custom-made products. In the past, we have received requests for items such as lottery ticket sales counters, prison visitation room screens, and more recently, hospital reception areas. In light of the unprecedented situation, we are producing partitions for droplet prevention purposes, hoping to utilize our experience. We create custom partitions tailored to our customers' needs, whether in locations or situations where mass-produced standard items are unsuitable, ranging from conventional shapes to unconventional designs. Regardless of quantity, please feel free to contact us with inquiries like, "Can you make something like this?" We also have some standard products available. *Detailed technical information can be viewed through the related links. For more information, please feel free to contact us.*

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[Technical Information] We will manufacture cylindrical plastic tanks and hoppers.

A combination of our specialty R bending, heat pressing, and welding processing! Manufactured to your specified dimensions.

As a specialized manufacturer of secondary processing for plastic sheets (boards), we excel at combining multiple processing methods. Here, we would like to introduce the cylindrical tanks and hoppers made of PVC, which are frequently requested. For tanks, transparent PVC is often used so that the contents can be seen, while hoppers can be made from PVC, PET, polyethylene, and other materials. *For detailed technical information, please refer to the related links. For more information, feel free to contact us.

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[Technical Information] Adhesion, Welding, etc.

Solvent bonding requires skill and sense! Introducing welding and polishing processes when joint strength is necessary.

At our company, we not only create products using individual techniques such as molding and cutting of parts, but we also combine multiple techniques to manufacture products. Plastic is primarily processed using solvent bonding, utilizing capillary action with low-viscosity solvents for adhesion. Processing of plastic sheets often involves polishing the edges (cut surfaces). The finishing and cost of polishing can vary greatly depending on the method used, so choices are made based on the application. Additionally, when greater strength at the joints is required compared to solvent bonding, or when preventing air or liquid leakage, we perform welding. [Target Resins] ■ Solvent Bonding: Acrylic, PVC, Polycarbonate, PET, ABS ■ Welding Processing: PVC, Polycarbonate, PET, PP, PE, and others *For more details, please refer to the related links or feel free to contact us.

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Technical Information: Free Blow Molding

Ideal for applications where appearance is important! Due to the absence of mold marks, there is a high demand for transparency.

Free-blow molding is a method that inflates a softened material using air after heating. A benefit is that the spherical part does not come into contact with the mold, so there are no mold marks. Because there are no mold marks, there is a high demand for transparency, and materials with high transparency, such as acrylic and polycarbonate, are often used. Additionally, since the material is heated and softened before being stretched with air, the center part becomes particularly thin. While this varies depending on the type of resin, thickness, diameter, and height, the apex of the dome, which becomes especially thin, is about half the thickness of the sheet. 【Molding Process】 1. Heat the material to soften it 2. Clamp and send air 3. Inflate with air 4. Trim after cooling *For more details, please refer to the related links or feel free to contact us.

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Technical Information: Hot Press Molding

Good transparency, uniform thickness, and can be molded with a wooden mold! The pressing pressure can be partially adjusted.

Hot press molding involves heating resin sheets to soften them, using male and female molds, applying pressure with a press machine, and cooling them to solidify in the same shape, maintaining the shape at room temperature. Since molding is done using male and female molds without fixing the sheet, it allows for a more uniform thickness of the molded products compared to vacuum forming. Additionally, in most cases, molding can be done with inexpensive wooden molds. Therefore, it is suitable for small to medium lot production. 【Features】 ■ Can mold three-dimensional integrated products like vacuum forming ■ Uniform thickness with less variation compared to vacuum forming ■ Less prone to mold marks, suitable for transparent resins ■ Can be molded with inexpensive wooden molds instead of expensive metal molds *For more details, please refer to the related links or feel free to contact us.

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[No mold fee] R bending processing standard type

If the thickness is different, it cannot be reused! A R-bending mold is absolutely necessary.

We would like to introduce our "R Bending Process Standard Type." R bending requires an R bending die. If the R dimension, shape, or length varies, it cannot be reused if the thickness is different. Most of the time, we end up manufacturing a new R bending die each time we receive a new drawing. Furthermore, the R bending dies for the dimensions introduced in the related links are kept as our standard specifications, and there is no cost for the R bending die. 【Lineup】 ■ Arc Type (can produce up to 180°) ■ 90° Type *For more details, please refer to the related links or feel free to contact us.

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[Technical Information] Bending Process (R Bending)

Low cost and can be bent with a small R! Choose the appropriate method according to application, performance, and cost.

Plastic (synthetic resin), in the case of thermoplastic resin, softens when heated, and upon cooling, it solidifies in the same shape and maintains this state at room temperature. By utilizing this property, it is possible to create desired shapes. When a transparent plastic sheet is molded into a three-dimensional shape with curves while maintaining its surface beauty and optical properties, it exemplifies processing that takes advantage of the characteristics of plastic sheets, which differ from those of metal or glass. *For detailed technical information, please refer to the related links. For more information, feel free to contact us.

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Acrylic transparent partition for droplet infection prevention

We offer four types of transparent plastic! We can accommodate both standard products and custom orders.

The "Splash Infection Control Acrylic Transparent Partition" is a transparent partition or screen made of acrylic, suitable for face-to-face counters and similar settings. If it is to be installed in a shape that fits existing counters or desks rather than a simple setup, custom manufacturing will be done for sizes or materials that are not standard. Standard products are priced only for acrylic and polycarbonate. If you have other requests, please consult with us. 【Features】 ■ Both standard and custom-made options available ■ Able to meet the needs of customers requiring urgent standard products ■ Four types of transparent plastic available ■ Standard products priced only for acrylic and polycarbonate ■ Custom-made options available with all materials *For more details, please refer to the external link page or feel free to contact us.

  • Other safety and hygiene products

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R bending process

Our company specializes in R bending processing and press thermal forming that utilize the characteristics of plastic, such as transparency and thermoplasticity.

Hot processing requires experience and intuition, much like firing ceramics. Our company responds to various requests based on our extensive track record, experience, and know-how.

  • others

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Vacuum forming

Vacuum forming is an optimal molding method for small-batch, diverse production and large-scale plastic molding.

Vacuum forming and pressure forming methods have a higher unit cost compared to injection molding, which is representative of plastic molding. However, the molds for vacuum forming only require one type of either concave or convex, unlike injection molding or sheet metal pressing, and often can be made from inexpensive resin molds instead of metal molds. This results in lower costs and shorter production times. The cost of the forming molds is about 1/6 to 1/10 that of injection molding molds, making it very effective for small lot production, short delivery times, and especially for large products.

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Industrial plastic processing, resin sheet processing

We excel at creating three-dimensional products, incorporating R bending and press hot forming, as well as R surface cutting using 5-axis simultaneous control NC machines and vacuum forming.

In line with the rapid advancements in fields where Japan excels, such as electronic devices and industrial machinery, the processing technology for resin components, which are widely used in these areas, must also continuously progress. We are establishing a system that can respond to future needs.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

  • ケーブルマーキングや銘板などに! 耐水性 耐薬性 耐熱性 耐擦過性 ブラザー独自構造のラミネートラベル 実物ラベル サンプルプレゼント!
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