GEAジャパン List of Products and Services

The GEA MultiFormer can shape a wide variety of materials, including red meat, pork, chicken, seafood, as well as cheese, vegetables, and alternative meat products. Additionally, the forming plates can be easily exchanged, enabling quick product changes.

GEA's vacuum cutter (bowl knife/bowl cutter/silent cutter) is a device suitable for the upstream processes of food processing, such as cutting, mixing, and emulsifying. It offers flexibility, allowing for rapid changes to recipes such as knife and bowl rotation speeds and vacuum levels, resulting in high productivity. It can achieve uniform cutting and mixing of raw materials, from coarse chopping to fine emulsification. 【Features】 ■ Capable of uniform cutting, mixing, and emulsification in all processes ■ Optional cooking functions such as heating/cooling can be added ■ High hygienic design with excellent sanitary properties, preventing products or water from entering between the bowl and bowl cover ■ Reduces discharge time by using a multi-stage unloader ■ The exterior is robust and highly durable, with a small bowl volume that shortens vacuum time and facilitates easy cleaning.

The GEA ColdSteam technology, which encapsulates low-temperature steam in a low-pressure environment, allows for hygienic thawing of frozen meat blocks in a shorter time compared to other thawing methods. After thawing, it can be directly tumbled or marinated. It achieves zero drip loss, meat quality similar to fresh meat, and reduced energy consumption. 【Features】 ■ Thawing time can be reduced by up to 75% ■ Eliminates loss of drip containing protein, improving yield and meat quality ■ High heat exchange rate achieved through a meticulously designed blade structure and brine pathway ■ Asymmetric blade shape allows for selection of hard and soft massage modes by changing the rotation direction ■ Large opening dimension of 900mm in diameter and an internal design without dead angles make discharge and cleaning easy ■ Multiple hygiene certifications obtained from public institutions in Europe and the United States ■ Over 20 years of experience with more than 300 units delivered worldwide ■ Maximum input capacity of 3500kg during thawing

The "GEA PowerGrind" is designed with flexibility, low cost, and food safety in mind, allowing it to quickly adapt to various functions and food types. Additionally, it can change materials without the need to replace the plate knife, making it suitable for both fresh and frozen applications. 【Features】 ■ Frozen blocks can be fed directly without the need for pre-processing with a flaker ■ Frozen meat: up to 5 tons/hour ■ Fresh meat: up to 15 tons/hour (high speed) ■ Standard equipped with reverse rotation of the feed worm ■ Optional bone removal device ■ Choice between push-button operation or PLC-controlled touch panel ■ Hinged feed worm plug for excellent accessibility and high cleanliness.

The GEA PowerPak series features an innovative packaging machine concept designed for high packaging standards, complex applications, and high production demands. It combines exceptional high performance with excellent cost-saving potential due to short downtime. Additionally, the 'OxyCheck' announced in the fall of 2017 can perform inline, non-destructive testing of residual oxygen levels in MAP (Modified Atmosphere Packaging). Furthermore, with distinctive labeling systems and a single film sealing system for sealing plates, GEA PowerPak continues to evolve.

The GEA Slicer provides cutting-edge technology for innovative slicing applications. By achieving high hygiene and safety standards, the GEA Slicer delivers exceptional performance and excellent cost-saving benefits. GEA's product range also includes filling solutions for full automation.

The very gentle special drying process under vacuum and low temperature allows for the preservation of the structure, size, nutritional value, aroma, and color of the raw materials, making it possible to produce products of very high quality. This drying process by GEA Denmark is suitable for the food sector, where the quality of the materials significantly affects product quality. 【Features】 ○ No product loss ○ Reduced energy costs ○ Highly reliable and easy to use For more details, please contact us or download the catalog.

The GEA PAVAN 2-axis extruder achieves continuous and automatic gelatinization by equipping an extruder with a kneader. It is composed of multiple modules below the extruder: - Forward and backward transport, mixing, additive supply, liquid injection, degassing, cooking, and molding. Features: - Executes mixing according to product needs after raw materials are fed in. - The barrel (cylinder) is equipped with various heating and cooling systems. - The supply port can accommodate steam/liquid injection ports or vent ports (at atmospheric pressure and under vacuum as needed). - Independent temperature control, product pressure devices, and interchangeable dies cater to various product needs. - The control system can manage all settings from the feed amount to the cutting unit of the extruder, and recipe registration management is also possible. It widely accommodates gluten-free raw materials, including cereals and snack pellets like cornflakes.

GRAN ITALIA is a mozzarella cheese production device developed by CMT, the world's leading brand in mozzarella cheese manufacturing machines. You can leave the entire process from stretching in hot water to molding to us. It efficiently handles the difficult series of tasks that affect the deliciousness of cheese, such as "stretching" and "molding," which are quite challenging when done by hand. Additionally, we offer tours of Italian cheese factories, allowing you to learn the know-how of the trade, including tips for using the equipment and points for managing a workshop. We provide total support to assist you in cheese-making tailored to your needs! 【Features】 ■ We propose equipment and plants suitable for the production activities of your workshop. ■ Custom-made molds are available to match your desired shape and size. ■ Comprehensive aftercare, including tours of Italian cheese factories. *For more details, please download the PDF or feel free to contact us.

To significantly increase the recycling rate of plastic packaging, GEA has developed GEA FoodTray, an ecological cardboard/film composite solution. The cardboard and film are bonded together in the packaging machine, allowing consumers to easily separate them after use. Compared to previous packaging solutions, it reduces plastic usage by 80% and is fully recyclable. Additionally, it can be printed on the entire surface of the packaging, allowing for the depiction of products with text and images.

GEA's vacuum cutter (bowl knife/bowl cutter/silent cutter) is a device suitable for the upstream processes of food processing, such as cutting, mixing, and emulsifying, and can also be used for alternative meat products and vegetarian products. It offers flexibility, allowing for quick adjustments to recipes such as knife and bowl rotation speeds and vacuum levels, resulting in high productivity. It can achieve uniform cutting and mixing of raw materials, from coarse chopping to fine emulsification. 【Features】 - Capable of uniform cutting, mixing, and emulsification in all processes - Optional cooking functions such as heating/cooling can be added - High hygienic design with excellent sanitation, preventing products or water from entering between the bowl and bowl cover - Reduces discharge time by using a multi-stage unloader - The exterior is sturdy and highly durable, with a small bowl volume that shortens vacuum time and facilitates easy cleaning - Control panel and vacuum pump are integrated for space-saving design

The GEA MaxiFormer II achieves high efficiency, performance, consistency, sustainability, and controllability. Drum molding allows for continuous operation without cleaning for up to 60 hours at 330 strokes per minute, significantly extending operating time and achieving industry-leading productivity.