GEAジャパン List of Products and Services

The very gentle special drying process under vacuum and low temperature allows for the preservation of the structure, size, nutritional value, aroma, and color of the raw materials, making it possible to produce products of very high quality. This drying process by GEA Denmark is suitable for the food sector, where the quality of the materials significantly affects product quality. 【Features】 ○ No product loss ○ Reduced energy costs ○ Highly reliable and easy to use For more details, please contact us or download the catalog.

At GEA Japan, we offer powder transport equipment from Nu-Con (formerly Colby) and filling machines from Avapac (formerly Colby). By transporting fragile granular products at high concentrations using vacuum or pressure air, we minimize breakage. Additionally, we design and manufacture equipment that meets European safety standards, including measures against dust explosions. For can filling machines, we provide a wide range of solutions, including single-head and twin-head inline filling machines, weighing verification rotary filling machines, and high-speed rotary filling machines to accommodate various applications. Our designs take customer requirements into account, providing the highest levels of capability and precision, along with stress-free powder handling technology tailored to the product. 【Features】 ■ Air transport of fragile powder products ■ Capability to fill a wide range of powders ■ Expertise in large-capacity powder storage ■ Optimization of interfaces ■ Compliance with world-class safety and hygiene standards For more details, please refer to our catalog or feel free to contact us.

GEA Japan Co., Ltd. provides manufacturing plants and engineering services for industries such as dairy, beverages, brewing, food, pharmaceuticals, and chemicals. We are recognized as a global leader in liquid and powder process engineering. 【Business Overview】 ○ Consulting ○ Testing ○ Design For more details, please contact us or download the catalog.

The reliability of operation is high, maintenance is easy, and it supports CIP/SIP. These elements are essential for continuously producing high-quality products. Additionally, regular maintenance is simple and keeps labor costs low, making it economical. The VARIVENT system is built with a modular structure, providing high versatility and good operability for high-back components, while also reducing inventory and spare parts count, and achieving sales at an affordable price. We offer a wide range of valves certified by EHEDG and compliant with 3A standards. 【Features】 - High product quality - Consistent quality control - High productivity - Reduction of operating and maintenance costs - EHEDG certification - High product quality - Long seal lifespan due to special sealing technology For more details, please contact us or download the catalog.

The MSD spray dryer is specially designed to meet the demands of the dairy industry, incorporating the latest dairy processing and spray drying technologies. With high efficiency and proven hygienic design, the MSD spray dryer has set the industry standard for granulated milk powder since its introduction to the market, playing a crucial role in the dairy industry. 【Features】 - Combination of spray dryer and horizontal fluidized bed dryer VIBRO-FLUIDIZER - Built-in stationary fluidized bed at the bottom of the spray dryer’s drying chamber - Ideal for the production of milk powder and nutritionally adjusted milk For more details, please contact us or download the catalog.

By utilizing a fluidized bed and incorporating a secondary drying process conducted at relatively low temperatures, products can be treated more gently than by achieving complete drying in a single spray drying step. Additionally, this process allows for the classification of fine powders and the uniformization of product particle size. 【Features】 ○ Achieves an ideal fluidized state and powder movement through vibration and airflow. For more details, please contact us or download the catalog.

The "m-Highest V" is a vacuum emulsifying mixer that can process materials in a shorter time compared to conventional equipment, thanks to its powerful stirring, mixing, and emulsifying capabilities. By utilizing both physical shear stress and turbulent shear stress, it achieves strong mixing ability, allowing for a reduction in stirring time by up to half! It contributes to increased productivity in industries such as chemicals, food, and pharmaceuticals. 【Features】 ■ Ability to switch between high shear mode and low shear mode during mixer operation ■ Raw material suction system that enables high-speed supply of powder and liquid ingredients ■ Suppresses cavitation under vacuum conditions, reducing vibration, noise, and risk of damage ■ A wide range of lineup accommodating from small to large capacities *For more details, please download the catalog or contact us.

This catalog features "vacuum systems," which are widely used not only in the chemical, pharmaceutical, food, and oil refining industries but also for removing dissolved gases from water and other liquids. It introduces the basics of "ejector vacuum pumps" used for generating vacuum in vacuum evaporation, drying, distillation, and refining plants, as well as "degasification vacuum ejectors for steelmaking." [Contents (partial)] ■ Basics of ejector vacuum pumps ■ Ejectors for vacuum distillation columns in oil refineries ■ Vacuum equipment for seawater desalination ■ Ejectors driven by product steam ■ Corrosion-resistant ejectors ■ Ejectors for chemical plants *For more details, please refer to the PDF document or feel free to contact us.

This catalog includes information about GEA Wiegand's thin film falling film, plate type, and forced circulation concentrators, as well as the concentration capacity and operating conditions of concentration plants. A "concentration plant" is one that concentrates and separates solutions, suspensions, and emulsions using thermodynamic separation technology. Concentration operations can involve various types of evaporators, operating modes, and combinations to meet different requirements. [Contents (partial)] ■ Research and Development R&D Center in Karlsruhe, Germany ■ Applicable products from Wiegand's concentrator plants ■ Types of evaporators ■ Concentration capacity and operating conditions of concentration plants ■ Energy efficiency of concentration plants *For more details, please refer to the PDF materials or feel free to contact us.

This catalog features the GEA Elba brand's sugar cube manufacturing, drying, and packaging lines, which have a proven track record in countries around the world. The product offers numerous user-friendly benefits, including significant reduction in manpower, lower operating costs, easy operation, various product shapes, and minimal maintenance. [Contents] ■Delighting the eye and the tastebuds ■Perfect sugar cubes in three easy steps ■Shapes and boxes to suit all tastes *The downloadable version available here is the English version of the catalog. Please feel free to contact us for more details.

This device uses the Sharp Pump EMP and the self-priming pump SIPLA (made in Germany) to dissolve, homogenize, and emulsify powders and fluids. It achieves low cost with high overall performance in terms of "speed," "dissolution rate," and "efficiency." The unit is manufactured domestically and is designed with sanitary considerations, contributing to improved work efficiency. There are over 200 units in domestic operation! *Testing (demonstration) is possible at the GEA Sakura Service Center (Sakura City, Chiba Prefecture). 【Features】 ■ Inline processing of powder dissolution, homogenization, and emulsification is possible. ■ The self-priming sanitary pump SIPLA, with its powerful self-priming capability, draws in powders into the piping. ■ Excellent sanitary design. ■ Quickly dissolves large amounts of powder. ■ Easy operation due to floor installation. For more details, please contact us or download the PDF.

The Hilge "self-priming sanitary pump" is a product designed for specialized fields that require advanced hygiene management, such as beverage and pharmaceutical manufacturing. This product offers a wide range of applications with a rich lineup, and it can be customized according to usage conditions and work requirements, optimizing its functions and performance. Additionally, it meets all design standards that establish strict regulations regarding the pump's structure, ensuring safe and efficient fluid transfer as well as high cleanliness. Furthermore, its simple internal structure makes maintenance, such as disassembly and reassembly, easy, contributing to reduced downtime. 【Features】 ■ High reliability and a rich lineup ■ Compliance with advanced safety standards ■ Hygienic and excellent corrosion resistance ■ High maintainability ■ Contributes to increased productivity For more details, please contact us or download the catalog.

High-quality and efficient oil and extract manufacturing We accommodate a variety of requests, from single supply to unit supply. 【Features】 - Three-phase separator - CIP compatible - Capable of handling various grades from feed to food and pharmaceuticals (wide range of lineup) *For more details, please download the PDF or feel free to contact us.

The dissolution, mixing, and formulation of raw materials are crucial processes for ensuring product quality. The unique solutions provided by "GEA" enable efficient and stable quality in a hygienic environment. For example, by dissolving easily oxidizable or foamy raw materials in a short time, we can avoid issues related to quality, manufacturing efficiency, and environmental concerns. Additionally, by uniformly dissolving the raw materials, we can improve the accuracy of mixing ratios and eliminate the hassle of readjusting concentrations. **Features** The main points of "Continuous Inline Blending" are as follows: - Individual liquid components are mixed directly within the piping line. - Mixing tanks (including agitators) are unnecessary. - All components are fed into the mixing process simultaneously. - The ratios of components are continuously measured and managed with precision. - Only the uniformly mixed final product is discharged from the mixing unit. For more details, please contact us or download the catalog.

The "Icecon Next-Generation Freezing Concentration Process" is a technology that converts moisture into pure ice crystals and subsequently removes the crystals to obtain high-quality concentrated products. Gentle concentration at sub-zero temperatures preserves the freshness of the product and prevents deterioration. Crystallization acts only on water, allowing aromas and flavors to be trapped in the concentrated liquid. 【Contents of Technical Documentation】 ■ Introduction to Freezing Concentration Technology ■ Wide Applications of Freezing Concentration Technology ■ Examples of Use ■ Principles of the Freezing Concentration Process *The technical documentation can be downloaded immediately. For more details, please contact us.

Our extensive product range includes single-head and twin-head inline filling machines, weighing verification rotary filling machines, and high-speed rotary filling machines. Through our continuous development program, customers can always implement state-of-the-art systems that incorporate the latest technology. 【Product Lineup】 ○ Rotary Continuous Filling Machine (RCF) ○ Weighing Verification Rotary Filling Machine (RIF) ○ Weighing Verification Inline Filling Machine (IIF) For more details, please contact us or download the catalog.

The latest pumps from GEA Hilge achieve cost savings for customers with their high economic efficiency. For example, the high-efficiency motors required in all situations not only meet the conditions typically demanded in the market but also minimize energy consumption, thereby reducing running costs. 【Features】 - Production of high-quality products - Reduction in the use of energy, water, and cleaning agents - Shortened maintenance and cleaning time For more details, please contact us or download the catalog.

This catalog introduces the equipment and products for baking and confectionery processes handled by GEA Comas/Imaforni. Based on 100 years of experience in the baking and confectionery sector, we offer a comprehensive range of industry-leading machinery used in production lines for cakes, pies, cookies, soft biscuits, hard biscuits, layer cakes, pastries, pizzas, crackers, snacks, and bread. We provide a complete set of specialized technologies and solutions that cover the entire processing of baked and confectionery products, from raw material reception to bulk handling, liquid and powder processing, control systems, baking, cooling, and packaging. [Contents (partial)] ■ Our experience at your service ■ Cake lines ■ Pie lines ■ Soft biscuit and cookie lines ■ Hard biscuit and cracker line For more details, please contact us or download the catalog.

PAVAN, the largest company in the pasta industry now under GEA, utilizes over 70 years of experience to handle a complete set of machinery used in the layered potato chips line. The rich flavor and innovative shapes unique to processed potato chips have led to global growth in consumer demand for this type of product. The entire process, from raw material blending, feeding and mixing, shaping, flavoring, layering of chips, to packaging, is fully automated, enabling stable production.

PAVAN, now under the umbrella of GEA, utilizes over 70 years of extrusion technology for pasta and snacks, handling a complete set of machinery for snack pellet manufacturing lines. Pellet snacks are dried and semi-processed snacks that are easy to store and transport. PAVAN, a world leader in the technology of gelatinization, offers customized solutions based on a tailor-made philosophy. The PAVAN Group boasts three pilot plants and four research production lines within a 2000 square meter facility, enabling all types of inspections, experiments, and development.

We handle a complete set of machinery used for pet food processing lines, combining the technologies of GEA and its subsidiary PAVAN. With years of experience in the food industry and leveraging our own research and development department and pilot plant, we are committed to assisting you in producing the best pet food tailored to your needs. We accommodate various types of products such as kibbles, pillows, and dental sticks. By combining PAVAN's cutting-edge cooking extruders with GEA's advanced meat processing machines, we offer a revolutionary processing line that you won't find elsewhere. We ensure that the formulation of raw materials, product processing, drying, and cooling are all done with care to preserve the flavor, aroma, and quality of the food. Please consider GEA's durable and easy-to-maintain dry pet food processing line.

This is a centrifuge that separates high-concentration culture solutions that cannot be handled by intermittent discharge and can continuously discharge the concentrated liquid through a special nozzle. We also have a test machine available, so you can confirm the separation and concentration capabilities before implementation.

This is a decanter centrifuge from a major global manufacturer of centrifuges. Features of the decanter type: - No clogging - Minimal wash water - Closed type with low odor - Broadly adaptable to variations in sludge characteristics (concentration) - Automatic operation with minimal effort required - Small installation space

GEA has developed a "mobile" carbon capture pilot plant equipped with a gas pretreatment module as a proof of concept for target industries.

【Features】 ■ Simple design prioritized for sanitation ■ Transfer of fluid within the hopper is possible by switching the three-way cock ■ Compact design allows for installation in narrow spaces

PAVAN, a leading manufacturer of pasta and snack production equipment with the world's top market share, has made it possible to produce corn flakes at lower running costs and raw material costs. Unlike traditional manufacturing methods, this is a cutting-edge production method using PAVAN's renowned twin-screw cooking extruder.

We efficiently manufacture high-quality products and respond to various requests from single supply to unit supply. 【Features】 - Efficient oil-water separation using centrifugal force - CIP compatible - A lineup that can meet the demands of a wide range of industries, from traditional meal applications to food applications.

The Nass blender utilizes the self-priming pump SIPLA, making it a device that allows for the speedy introduction of powders. It achieves cost reduction through "speed" and "efficiency." Designed with sanitation in mind, it contributes to improved work efficiency. *Testing (demo) is available at the GEA Sakura Service Center (Sakura City, Chiba Prefecture). 【Features】 ■ Inline processing of powder dissolution is possible ■ The self-priming sanitary pump SIPLA, with its powerful suction capability, draws in powders into the piping ■ Excellent sanitary design ■ Rapid dissolution of large quantities of powder ■ Easy operation with floor installation ■ Touch monitor can be added as an option Testing is available. If you are interested, please select "Request Demo" from "Contact Us via Web." For more details about the product, please view the materials from "Download Catalog."