GEAジャパン List of Products and Services

At GEA Japan, we offer powder transport equipment from Nu-Con (formerly Colby) and filling machines from Avapac (formerly Colby). By transporting fragile granular products at high concentrations using vacuum or pressure air, we minimize breakage. Additionally, we design and manufacture equipment that meets European safety standards, including measures against dust explosions. For can filling machines, we provide a wide range of solutions, including single-head and twin-head inline filling machines, weighing verification rotary filling machines, and high-speed rotary filling machines to accommodate various applications. Our designs take customer requirements into account, providing the highest levels of capability and precision, along with stress-free powder handling technology tailored to the product. 【Features】 ■ Air transport of fragile powder products ■ Capability to fill a wide range of powders ■ Expertise in large-capacity powder storage ■ Optimization of interfaces ■ Compliance with world-class safety and hygiene standards For more details, please refer to our catalog or feel free to contact us.

The drying technology and engineering expertise that produce high-quality powdered products play a significant role in the industry. GEA Niro understands the importance of such technologies better than anyone else. GEA Niro has data accumulated over more than 75 years of experience and a track record of approximately 10,000 installations. The characteristics required for powdered products are diverse. However, GEA Niro possesses the know-how to create the desired characteristics. Furthermore, they also have the expertise to design the processes necessary to manufacture such characteristic products and provide the plants and equipment needed. [Features] - Over 75 years of experience and more than 10,000 plant installations - Familiar with all technical solutions from lab tests to industrial-scale production For more details, please contact us or download the catalog.

Melt crystallization is a process that involves cooling a melt (a mixture of several solid components that have dissolved together) to promote the formation and growth of crystals. In the chemical industry, distillation is commonly used to separate chemical components and has been established as a reliable process. On the other hand, melt crystallization by GEA Messo PT is an efficient alternative process to distillation, used for purification applications where distillation is difficult. It can also assist existing concentration processes such as distillation and adsorption, improving processing capacity and product purity. 【Features】 ○ Enables the formation of pure crystals ○ Achieves efficient separation of ultra-pure products (such as isomer separation) For more details, please contact us or download the catalog.

GEA Japan Co., Ltd. provides manufacturing plants and engineering services for industries such as dairy, beverages, brewing, food, pharmaceuticals, and chemicals. We are recognized as a global leader in liquid and powder process engineering. 【Business Overview】 ○ Consulting ○ Testing ○ Design For more details, please contact us or download the catalog.

The MSD spray dryer is specially designed to meet the demands of the dairy industry, incorporating the latest dairy processing and spray drying technologies. With high efficiency and proven hygienic design, the MSD spray dryer has set the industry standard for granulated milk powder since its introduction to the market, playing a crucial role in the dairy industry. 【Features】 - Combination of spray dryer and horizontal fluidized bed dryer VIBRO-FLUIDIZER - Built-in stationary fluidized bed at the bottom of the spray dryer’s drying chamber - Ideal for the production of milk powder and nutritionally adjusted milk For more details, please contact us or download the catalog.

Concentration process that evaporates the moisture of the raw liquid using steam. The accuracy of this process, which is conducted as a pre-drying step, greatly affects the production volume of the drying process. "GEA Niro" offers equipment that supports the concentration of a variety of dairy products, enabling further improvement in product quality. 【Features】 - Achieves uniform liquid supply to the heating tubes by optimizing the liquid dispersion mechanism. - Latest hygienic design with measures against heat-resistant bacteria. For more details, please contact us or download the catalog.

By utilizing a fluidized bed and incorporating a secondary drying process conducted at relatively low temperatures, products can be treated more gently than by achieving complete drying in a single spray drying step. Additionally, this process allows for the classification of fine powders and the uniformization of product particle size. 【Features】 ○ Achieves an ideal fluidized state and powder movement through vibration and airflow. For more details, please contact us or download the catalog.

The "m-Highest V" is a vacuum emulsifying mixer that can process materials in a shorter time compared to conventional equipment, thanks to its powerful stirring, mixing, and emulsifying capabilities. By utilizing both physical shear stress and turbulent shear stress, it achieves strong mixing ability, allowing for a reduction in stirring time by up to half! It contributes to increased productivity in industries such as chemicals, food, and pharmaceuticals. 【Features】 ■ Ability to switch between high shear mode and low shear mode during mixer operation ■ Raw material suction system that enables high-speed supply of powder and liquid ingredients ■ Suppresses cavitation under vacuum conditions, reducing vibration, noise, and risk of damage ■ A wide range of lineup accommodating from small to large capacities *For more details, please download the catalog or contact us.

This catalog features "vacuum systems," which are widely used not only in the chemical, pharmaceutical, food, and oil refining industries but also for removing dissolved gases from water and other liquids. It introduces the basics of "ejector vacuum pumps" used for generating vacuum in vacuum evaporation, drying, distillation, and refining plants, as well as "degasification vacuum ejectors for steelmaking." [Contents (partial)] ■ Basics of ejector vacuum pumps ■ Ejectors for vacuum distillation columns in oil refineries ■ Vacuum equipment for seawater desalination ■ Ejectors driven by product steam ■ Corrosion-resistant ejectors ■ Ejectors for chemical plants *For more details, please refer to the PDF document or feel free to contact us.

This catalog includes information about GEA Wiegand's thin film falling film, plate type, and forced circulation concentrators, as well as the concentration capacity and operating conditions of concentration plants. A "concentration plant" is one that concentrates and separates solutions, suspensions, and emulsions using thermodynamic separation technology. Concentration operations can involve various types of evaporators, operating modes, and combinations to meet different requirements. [Contents (partial)] ■ Research and Development R&D Center in Karlsruhe, Germany ■ Applicable products from Wiegand's concentrator plants ■ Types of evaporators ■ Concentration capacity and operating conditions of concentration plants ■ Energy efficiency of concentration plants *For more details, please refer to the PDF materials or feel free to contact us.

The "SSE Series" is an automatic discharge type solid-liquid separator that can continuously clarify turbid liquids and recover useful solids. It is possible to continuously collect the separated clarified liquid and solids without stopping the machine. Furthermore, since the amount of solid discharge can be adjusted to a small quantity, there is no need to interrupt the supply of processing liquid during discharge, and it is possible to perform CIP (Clean-In-Place) with warm water or chemicals after the processing liquid is finished. 【Features】 ■ Continuous collection of separated clarified liquid and solids without stopping the machine ■ The amount of solid discharge can be adjusted to a small quantity, eliminating the need to interrupt the supply of processing liquid during discharge ■ CIP (Clean-In-Place) with warm water or chemicals is possible after the processing liquid is finished *For more details, please refer to the PDF document or feel free to contact us.

This device uses the Sharp Pump EMP and the self-priming pump SIPLA (made in Germany) to dissolve, homogenize, and emulsify powders and fluids. It achieves low cost with high overall performance in terms of "speed," "dissolution rate," and "efficiency." The unit is manufactured domestically and is designed with sanitary considerations, contributing to improved work efficiency. There are over 200 units in domestic operation! *Testing (demonstration) is possible at the GEA Sakura Service Center (Sakura City, Chiba Prefecture). 【Features】 ■ Inline processing of powder dissolution, homogenization, and emulsification is possible. ■ The self-priming sanitary pump SIPLA, with its powerful self-priming capability, draws in powders into the piping. ■ Excellent sanitary design. ■ Quickly dissolves large amounts of powder. ■ Easy operation due to floor installation. For more details, please contact us or download the PDF.

This is a centrifuge that separates high-concentration culture solutions that cannot be handled by intermittent discharge and can continuously discharge the concentrated liquid through a special nozzle. We also have a test machine available, so you can confirm the separation and concentration capabilities before implementation.

With the strengthening of SOx regulations, low-sulfur fuel oil is being adopted, while the risk of blockage in fuel oil systems due to abnormal sludge precipitation arises. Our oil purifier is equipped with moisture detectors and sludge detectors as standard. Even when there is a high amount of solids, it automatically discharges based on the amount of solid accumulation in the rotating body, regardless of the timer, thereby preventing the outflow of solids to the clean oil side and reducing the risk of blockage in the fuel oil system. 【Other Features】 - Fast sludge discharge speed and a rotating body that is resistant to dirt - Improved cleaning capability through high-temperature processing at 110°C - Selection based on certified flow rate (certified processing capacity by classification societies) is possible - Maintenance of the drive unit can be significantly reduced in time and cost by replacing complete units (OSF type: adopts direct drive method) 【Other Marine Products】 - Fuel supply adjustment device (booster unit) - Sludge separator - Bilge water separator - Scrubber water treatment device - Freshwater generator, etc.

Coolant fluids and cleaning solutions used in machine tools can become contaminated with oil, affecting product quality and the working environment. The OTC-type small centrifugal separator continuously separates and removes not only floating oil but also dispersed oil (emulsion oil) in the liquid due to strong centrifugal force. Effects: - Removes oil and solids from cleaning and cooling fluids, extending liquid life up to five times and reducing disposal costs. - Maintains low oil and solid concentrations, contributing to stable product quality. - Removes oil from the liquid, suppressing bacterial growth and ensuring a clean working environment.

This is the optimal dewatering machine for reducing sludge volume. - High dewatering: Achieved by a maximum centrifugal force of 3400G. - Compact: Compact design (small installation area) with high separation capability due to the long rotating cylinder structure. - Automatic control: Constantly maintains optimal operating conditions through automatic adjustment of differential speed via torque control. - Safety monitoring: Continuously monitors the machine with various sensors (vibration, temperature, rotation). - Easy operation: Reduces operator burden with an automatic lubrication system for the main bearing, automatic control, safety monitoring, and ease of disassembly and assembly designed in Germany. - Comparison with other dewatering machines: The closed type produces less odor and has no clogging, resulting in reduced cleaning water. It can also accommodate a wide range of variations in sludge characteristics.

This is a decanter centrifuge from a world-leading manufacturer of centrifuges. It is ideal for dewatering, concentrating, and classifying solid materials. - High dewatering: Achieved by a high centrifugal force of up to 3400G. - High separation capability: The distinctive long rotating cylinder structure allows for the separation of difficult-to-settle solids, including sub-micron order small particles. - Compact: High separation capability with a small installation area. - Automatic control: Automatic adjustment of differential speed through torque control maintains optimal operating conditions at all times. - Safety monitoring: Continuous monitoring of the machine using various sensors (vibration, temperature, rotation). - Easy operation: Automatic lubrication system for the main bearing, automatic control, safety monitoring, and ease of disassembly and assembly designed in Germany reduce the operator's workload. - Table test available: Spin test with a small sample (100ml). - Actual machine test available: Conducted using a small test machine. - Solids dissolved in liquid cannot be separated.

This is a decanter centrifuge from a major global manufacturer of centrifuges. Features of the decanter type: - No clogging - Minimal wash water - Closed type with low odor - Broadly adaptable to variations in sludge characteristics (concentration) - Automatic operation with minimal effort required - Small installation space

GEA has developed a "mobile" carbon capture pilot plant equipped with a gas pretreatment module as a proof of concept for target industries.