GEAジャパン List of Products and Services

To significantly increase the recycling rate of plastic packaging, GEA has developed GEA FoodTray, an ecological cardboard/film composite solution. The cardboard and film are bonded together in the packaging machine, allowing consumers to easily separate them after use. Compared to previous packaging solutions, it reduces plastic usage by 80% and is fully recyclable. Additionally, it can be printed on the entire surface of the packaging, allowing for the depiction of products with text and images.

The GEA ColdSteam technology, which encapsulates low-temperature steam in a low-pressure environment, allows for hygienic thawing of frozen meat blocks in a shorter time compared to other thawing methods. After thawing, it can be directly tumbled or marinated. It achieves zero drip loss, meat quality similar to fresh meat, and reduced energy consumption. 【Features】 ■ Thawing time can be reduced by up to 75% ■ Eliminates loss of drip containing protein, improving yield and meat quality ■ High heat exchange rate achieved through a meticulously designed blade structure and brine pathway ■ Asymmetric blade shape allows for selection of hard and soft massage modes by changing the rotation direction ■ Large opening dimension of 900mm in diameter and an internal design without dead angles make discharge and cleaning easy ■ Multiple hygiene certifications obtained from public institutions in Europe and the United States ■ Over 20 years of experience with more than 300 units delivered worldwide ■ Maximum input capacity of 3500kg during thawing

The GEA MultiFormer can shape a wide variety of materials, including red meat, pork, chicken, seafood, as well as cheese, vegetables, and alternative meat products. Additionally, the forming plates can be easily exchanged, enabling quick product changes.

The GEA PAVAN 2-axis extruder achieves continuous and automatic gelatinization by equipping an extruder with a kneader. It is composed of multiple modules below the extruder: - Forward and backward transport, mixing, additive supply, liquid injection, degassing, cooking, and molding. Features: - Executes mixing according to product needs after raw materials are fed in. - The barrel (cylinder) is equipped with various heating and cooling systems. - The supply port can accommodate steam/liquid injection ports or vent ports (at atmospheric pressure and under vacuum as needed). - Independent temperature control, product pressure devices, and interchangeable dies cater to various product needs. - The control system can manage all settings from the feed amount to the cutting unit of the extruder, and recipe registration management is also possible. It widely accommodates gluten-free raw materials, including cereals and snack pellets like cornflakes.

GEA's vacuum cutter (bowl knife/bowl cutter/silent cutter) is a device suitable for the upstream processes of food processing, such as cutting, mixing, and emulsifying. It offers flexibility, allowing for rapid changes to recipes such as knife and bowl rotation speeds and vacuum levels, resulting in high productivity. It can achieve uniform cutting and mixing of raw materials, from coarse chopping to fine emulsification. 【Features】 ■ Capable of uniform cutting, mixing, and emulsification in all processes ■ Optional cooking functions such as heating/cooling can be added ■ High hygienic design with excellent sanitary properties, preventing products or water from entering between the bowl and bowl cover ■ Reduces discharge time by using a multi-stage unloader ■ The exterior is robust and highly durable, with a small bowl volume that shortens vacuum time and facilitates easy cleaning.

This is the optimal dewatering machine for reducing sludge volume. - High dewatering: Achieved by a maximum centrifugal force of 3400G. - Compact: Compact design (small installation area) with high separation capability due to the long rotating cylinder structure. - Automatic control: Constantly maintains optimal operating conditions through automatic adjustment of differential speed via torque control. - Safety monitoring: Continuously monitors the machine with various sensors (vibration, temperature, rotation). - Easy operation: Reduces operator burden with an automatic lubrication system for the main bearing, automatic control, safety monitoring, and ease of disassembly and assembly designed in Germany. - Comparison with other dewatering machines: The closed type produces less odor and has no clogging, resulting in reduced cleaning water. It can also accommodate a wide range of variations in sludge characteristics.

Introducing European examples that are leading in closed-loop land-based aquaculture (Recycling Aquaculture System). The solid matter removed by the filter is further reduced in volume. No chemicals (coagulants) are used, and the materials are compatible with salinity levels equivalent to seawater. High concentrations of sludge are separated without the use of drugs. Sludge is converted into fertilizer. The amount of sludge generated is calculated based on production volume (amount of feed), and equipment selection is made accordingly.

This is the optimal dewatering machine for reducing sludge volume. - High dewatering: Achieved through a high centrifugal force of up to 3400G to 4060G. - Compact: The long rotating cylinder structure allows for a compact design (small installation area) with high separation capability. - Automatic control: Constantly maintains optimal operating conditions through automatic adjustment of differential speed via torque control. - Safety monitoring: Continuously monitors the machine with various sensors (vibration, temperature, rotation). - Easy operation: Reduces operator workload with an automatic lubrication system for the main bearing, automatic control, safety monitoring, and ease of disassembly and assembly designed in Germany. - Comparison with other dewatering machines: The closed type produces less odor and prevents clogging, resulting in reduced cleaning water usage. It can also accommodate a wide range of variations in sludge characteristics.

This is a decanter centrifuge from a major global manufacturer of centrifuges. Features of the decanter type: - No clogging - Minimal wash water - Closed type with low odor - Broadly adaptable to variations in sludge characteristics (concentration) - Automatic operation with minimal effort required - Small installation space