KMC List of Products and Services

In short, it is a "sensing system that detects phenomena occurring within the mold." The biggest concerns in the press shop are defective parts and mold failures. Capturing the mechanism of defects in press parts is a significant challenge, and reducing defects is a strong desire in the manufacturing field. Press monitoring is a sensing system that uses various sensors to address these issues. This system measures slight deformations in the press mold and visualizes them with high precision. By collecting and analyzing data to identify the causes of defects and monitor for early signs, it contributes to defect reduction and extends mold lifespan.

• Sensors

KMC's "Thermo Monitoring" is a product that senses the temperature of mold surfaces using an infrared thermal camera during mold opening and before and after the application of release agents for various molds such as die-cast and resin. It supports manual shooting, but by utilizing equipment signals, automatic shooting becomes possible, allowing for the automatic detection of heat accumulation that can cause defects during mass production. The acquired data is displayed in thermography format on a PC. If the set threshold is exceeded, it supports alert notifications. Its compact size enables easy installation. The newly released wired version avoids interference from multiple wireless signals and improves measurement stability. The wireless version supports Wi-Fi, while the wired version is compatible with PoE, allowing power supply via LAN cable! 【Features】 ■ Up to 12 arbitrary area settings with adjustable emissivity/temperature threshold for each area ■ Temperature gradient display along the set cross-section ■ Air purge function to prevent dust accumulation and intrusion in the camera section, with protective glass included ■ Resolution of 160×120 pixels ■ Automatically follows mold (part number) switching ■ CSV output *For more details, please refer to the PDF document or feel free to contact us.

• Thermography

【Introduction Effects】 1) Reduction of data aggregation labor and quality statistics labor ➾ Paperless, zero data aggregation labor and statistical processing labor 2) Improvement of data reliability and quality management reliability ➾ Compliance with ISO9001 / IATF / VDA

• Other electronic measuring instruments

Do you have any of the following issues? 1) Holding a lot of unnecessary tools and having excessive inventory. 2) High costs associated with tools, which are squeezing profits. 3) Taking a long time to find the appropriate tools for processing. We have developed a QR tool management system as a solution to the above issues.

• Other cutting tools

"Die-casting and Equipment IoT" is a digital management DX solution for manufacturing and maintenance. It manages individual items using two-dimensional codes for molds, tools, and equipment, records defects and maintenance, and uses tablets for checklists. All this data is centrally managed in a database. If you are struggling with issues such as "being pointed out for incomplete records and frantically inventorying forms, which is a huge labor cost" or "being told that using paint for management numbers is not acceptable because it fades," please feel free to consult with us regarding your annual ISO 9001 and IATF audits. 【Features】 ■ Digital forms on tablets Checklists / Maintenance records / Defect and countermeasure records / Daily reports, machine daily reports ■ Digital measurement and forms (sold separately) Digital calipers, micrometers, etc. / 3D measuring instruments *For more details, please refer to the PDF materials or feel free to contact us.

• ISO-related consultant

You can collect data simply by connecting a dedicated unit to a general-purpose thermocouple. * A compatible connector may be required. Since it is wireless, complicated wiring work is unnecessary. Easy installation. It can be mounted on rotating or moving objects. With Wi-Fi support, remote monitoring is possible. The data acquisition rate can be changed with the included software, allowing for different settings based on your needs. Powered by USB, it is also compatible with mobile batteries, making it easy to carry. 【Specifications Features】 ■ Data collection with included software ■ Acquired data is automatically output in CSV format ■ Data acquisition rate can be set to every 0.5 seconds or more ■ Alert notifications are possible with threshold settings *Patlite integration is optional ■ USB power supply

• Sensors

"Σ Military Strategist II" is an upgraded equipment monitoring system that does not depend on the manufacturer or the age of the equipment. It enables the visualization of various states of equipment, from the visualization of equipment operating rates to the collection of molding and processing conditions. In addition to a data logger function that monitors the condition of manufacturing equipment and ancillary devices as well as production logs, we have added data analysis support functions to help identify the causes of defects and capture early signs, contributing to cost reduction and productivity improvement. 【Features】 ■ Data Collection - Collects data from manufacturing equipment, peripheral devices, and various sensors - Allows tagging of product defects and countermeasures ■ Data Utilization - Multiple threshold settings are possible for collected data by equipment - Alerts are displayed when thresholds are exceeded or not met *For more details, please refer to the PDF document or feel free to contact us.

• Data Logger

KMC's "Thermo Monitoring" senses the temperature of the mold surface using an infrared thermal camera during the opening of various molds such as die-cast and resin molds. It captures real-time temperature changes of the mold during mass production and detects heat accumulation that can cause defects. The acquired data is transmitted wirelessly to a receiver and displayed on a computer in thermographic format. It allows for visual confirmation of heat accumulation in the mold, and with the threshold setting function, warning notifications are also possible. If control signals are obtained from the equipment, it can also support automatic imaging (manual imaging is also supported). Being wireless, it achieves easy installation without any troublesome wiring! Its ease of use from the day of installation is a key feature. 【Features of Thermo Monitoring】 ■ Displays temperature at specified points ■ Average and maximum temperatures within a specified range can be displayed ■ Threshold monitoring is possible by specifying a range ■ Measurement data can be saved in CSV format ■ Imaging during mold opening or from output from the equipment ■ Two types of thermograph display patterns can be selected ■ Up to 8 devices (16 cameras) can be monitored collectively ■ Air purge function is standard equipment *Please check the flyer and usage examples from the "PDF Download"!

• Sensors

KMC's "Thermo Monitoring" senses the temperature of the mold surface using an infrared thermal camera during the opening of various molds such as die-cast and resin molds. It captures the temperature changes of the mold in real-time during mass production and detects heat buildup that can cause defects. The acquired data is transmitted wirelessly to a receiver and displayed in thermographic format on a computer. This allows for visual confirmation of heat buildup in the mold, and with the threshold setting function, warning notifications are also possible. By acquiring signals from equipment such as mold opening signals or spray application, it also supports automatic imaging (manual imaging is also supported). Its ease of use from the day of installation is a key feature. **Features of Thermo Monitoring:** - Displays temperature at specified points - Average and maximum temperatures within a specified range can be displayed - Threshold monitoring is possible by specifying a range - Measurement data can be saved in CSV format - Imaging can be triggered by mold opening or output from the equipment - Two types of thermograph display patterns can be selected - Up to 8 devices (16 cameras) can be monitored simultaneously - Air purge function is standard *Please be sure to check the flyer from "PDF Download"!

• Sensors

Utilizing QR codes and tablets, we create a record of information from the birth to the disposal of molds. During the mold manufacturing stage, we manage trial checks. By linking photos and videos to issues encountered during trials, we can leave accurate information in a short time, enabling feedback for product and mold design. This prevents the repetition of the same mistakes and helps to reduce the number of trials. In the mass production stage, we can document when and what kind of issues occurred with the mold, and who performed what repairs, along with photos and videos. By linking shot counts, we push notifications via email or alerts to workers and stakeholders regarding the timing for regular maintenance and parts replacement. The system navigation achieves complete preventive maintenance and reduces emergency repairs. Additionally, the cumbersome inventory management of spare parts has been functionalized. The registration of mold part replacements is linked with inventory counts, and stakeholders are notified when spare parts reach the reorder point. This prevents stoppages due to forgotten orders. From the accumulated information, we can automate graphing and aggregation tasks. With visualization, managers can instantly grasp what is happening on-site, supporting accurate decision-making. Workers can reduce the man-hours spent on creating graphs and aggregation for reporting, thereby improving work efficiency.

• Resin mold

The patented "QR Nameplate" is a QR nameplate developed for metals used in molds and tools at parts production factories. Automotive molds require storage for 20 years, while other products require 10 years, and the "QR Nameplate" meets these performance needs, enabling the digital management of production sites for usage history, inventory, location, and asset management. The QR code is directly engraved on an aluminum plate and coated with a special glass coat to ensure light resistance, corrosion resistance, and wear resistance, achieving a reading guarantee of approximately 20 years. There is limited space for attaching the plate. We offer types A to D according to your needs. 【Features】 ■ Centralized management of item information ■ Excellent durability ■ Various sizes available ■ Achieved low cost *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

The "Operational Monitoring" system detects vibrations and provides a three-stage display for "operational status monitoring of equipment: operation, setup, and stop." One set can support up to five pieces of equipment, and no wiring work is required. It is compatible with press machines and plastic molding machines, including single-shot, progressive, and older machines. It can be easily installed on existing equipment. 【Features】 ■ Monitors operational status ■ Detects vibrations and provides a three-stage display for "operational status monitoring of equipment: operation, setup, and stop" ■ Supports up to five pieces of equipment per set ■ Compatible with press machines and plastic molding machines ■ Works with single-shot, progressive, and older machines *For more details, please refer to the PDF document or feel free to contact us.

• Forging Machine

We would like to introduce KMC Corporation's "Equipment IoT Solutions." Our company offers wireless sensors that collect equipment data without wiring or construction, such as the "STETHOSCOPE System," and the "Σ Military Strategist Edge System," which captures precursors from accumulated data and contributes to predictive maintenance. We facilitate the PDCA cycle of "Collecting ⇒ Viewing ⇒ Analyzing ⇒ Utilizing" on site data related to equipment, contributing to productivity improvement. You can start small with plug-and-play wireless sensors, and we support your company's IoT initiatives. Please feel free to contact us for inquiries. 【Overview of the PDCA Cycle】 ■ Collect (Visualization of Status) ■ View (One-shot Display) ■ Analyze (Past Data Comparison and Trend Management) ■ Utilize (Linking 4M Information) *For more details, please refer to the PDF materials or feel free to contact us.

• Other operation management software

【Comments from Readers】 It says "Questioning the Managers," but not only managers, but also those who are actually involved in manufacturing and facing challenges, such as personnel in the manufacturing department and production technology, will find many hints and insights that could lead to improvements if they read it. It truly has the power of those who are engaged in actual manufacturing. Before the "machines/systems" of IoT, how to perceive the structure of one's own manufacturing is crucial. I realized that one can start from "paper and pencil," and I thought this is what it means to have an "eye-opening" experience. Whether one is about to introduce IoT or has already implemented it, I believe it will be helpful in understanding "how to perceive the site" and "how to approach manufacturing in the future." Since there is such a deep understanding of the site, I would like the management to read this and consider what the site is like and how they want it to be.

• others

We provide a cloud service specialized in inventory and management of molds. By managing with QR codes, it becomes possible to identify individual molds, as well as view their storage locations and information from anywhere. 【Do you have these concerns?】 - I don't know the purpose of old molds... - I don't know where the necessary molds are... - Inventorying molds takes a lot of time and effort... - I don't know the current status of the molds... →→ Let's achieve reliable inventory and location management through the digitalization of mold management! Affordable monthly fees with no initial costs! You can start using it from the day you sign the contract. Experience "reliable management" and "significant reduction in labor" for yourself. *For more details, please download the PDF or feel free to contact us.

• Rubber mold

At KMC Corporation, we provide a wide range of services from diagnosing the current state of development and manufacturing processes to building a grand design for reform, as well as consulting on the introduction of IoT and M2M, and operational support after implementation. Through "Engineering Dock" (current state investigation), we identify the issues faced by each company and support the design of business processes and system construction tailored to each company. We also offer consulting related to automation, processing technology, and system development. 【Consulting Services】 ■ Technology Development and Consulting - Identify the issues faced by each company through "Engineering Dock" (current state investigation) and support the design of business processes and system construction tailored to each company. ■ Automation and Processing Technology Consulting - Support the automation of all processes necessary for improving productivity and realizing the "work style revolution." - Assist in the individual technological development aimed at reducing processing time, which directly impacts costs. *For more details, please refer to the PDF document or feel free to contact us.

• Other services

"Σ Military Strategist i" is a versatile information collection device that captures the status of manufacturing equipment and machinery, as well as production logs, in real-time, and can monitor various conditions. Its greatest feature is the ability to collect data even from older machines and those from different manufacturers. It can also aggregate information from various retrofitted sensors, such as vibration, temperature, and overload sensors, allowing for centralized management. We provide a one-stop service. It is possible to integrate with existing ERP systems and our "Electronic Medical Record" series to database the collected data. [Features] ■ Compatible with all types of sensors ■ Captures operational and production logs of all factory equipment ■ Separates control by specializing in information collection ■ Can be integrated with our "Electronic Medical Record" series ■ Collected data can be converted into a database *For more details, please refer to the PDF materials or feel free to contact us.

• Data Logger