半田重工業 Product Lineup

The "DDSPR Series" is a device capable of inspecting the appearance of products that have a glossy or mirror-like reflection. It can inspect any workpiece that is visually inspected by humans. In particular, it excels at creating inspection devices for workpieces that scatter light in a way that makes them difficult to capture in images. It supports inspections for scratches, dents, and dirt, and can be applied to products such as exterior parts, lenses, pipes, and insulated wires. 【Features】 - Capable of inspecting glossy and mirror-like surfaces, which was difficult for conventional image inspection devices. - Fast inspection time of approximately 40 seconds. - Customizable to suit the inspection target. - Can accommodate not only shaft-type items but also workpieces with flat surfaces. - Capable of producing inspection machines for a variety of workpieces. *For more details, please refer to the PDF document or feel free to contact us.

The appearance inspection device "DDSPR1000" is an automatic inspection system that detects surface scratches, dents, and dirt on shaft products. Many sites still conduct visual inspections of shaft products. However, visual inspections have challenges such as: - Different judgments by inspectors - Variations in judgment based on working hours or physical condition - The possibility of missing fine scratches The DDSPR series can detect scratches, dents, and dirt on shaft surfaces through image processing, enabling stable inspections based on consistent criteria. By introducing it as an aid to visual inspections or as an automation device, it contributes to: - Reducing variability in inspection judgments - Stabilizing the inspection process - Reducing the burden of inspection work Additionally, we can accept sample work for shooting trials. Please feel free to consult us. 【Features】 ■ Supports appearance inspection of glossy and mirror-reflective workpieces, which were difficult with conventional image inspection ■ High-speed inspection with an inspection time of about 15 seconds ■ Capable of handling workpieces with flat surfaces, not limited to shafts

The appearance inspection device "DDSPR1000" is an automatic inspection system that detects surface scratches, dents, and dirt on shaft products. In manufacturing sites, visual inspections of shaft products are often conducted manually. However, since appearance inspections involve repetitive tasks, issues can arise such as: - Variability in judgment among inspectors - Decreased concentration during long inspection periods - The possibility of missing fine scratches or dents With the DDSPR1000, image processing technology enables the detection of scratches, dents, and dirt on shaft surfaces, allowing for stable appearance inspections based on consistent criteria. By introducing it as an aid to visual inspections or as an automation device for the inspection process, it contributes to: - Reducing the risk of oversight - Stabilizing inspection quality - Alleviating the burden of inspection work We can also conduct shooting trials with sample workpieces. Please feel free to consult us regarding the workpieces to be inspected. ■ Supports appearance inspection of glossy and mirror-reflective workpieces, which were difficult with conventional image inspections ■ High-speed inspection with an inspection time of approximately 15 seconds ■ Capable of inspecting not only shafts but also workpieces with flat surfaces.

The appearance inspection device "DDSPR1000" is designed to detect surface scratches, dents, and dirt on shaft products. Among shaft products, those with polished or mirror finishes have strong reflections, making it difficult to visually confirm fine scratches and dents. In particular, fine line scratches and shallow dents can appear differently depending on lighting conditions and viewing angles, making stable inspection challenging in some cases. The DDSPR1000 utilizes image processing technology and optimal lighting to detect fine scratches and dents on glossy and mirror-finished surfaces. It enables stable inspections based on the set inspection criteria. We can also take sample work for shooting trials. Please feel free to consult us about the work to be inspected. ■ Capable of inspecting glossy and mirror-reflective work, which was difficult with conventional image inspection ■ High-speed inspection with an inspection time of approximately 15 seconds ■ Applicable not only to shafts but also to workpieces with flat surfaces.

The appearance inspection device "DDSPR1000" is an automatic inspection system that detects surface scratches, dents, and dirt on shaft products. In manufacturing sites, visual inspections of shaft products are often conducted manually. However, visual inspections can be monotonous, leading to a heavy workload, and securing inspectors and retaining personnel can become challenges. The DDSPR1000 detects scratches, dents, and dirt on the surface of shafts using image processing technology and optimal lighting. By introducing it as an automation device for the inspection process, it contributes to: - Addressing the shortage of inspectors - Reducing labor in the inspection process - Ensuring stable inspection quality We can also take sample workpieces for trial imaging. Please feel free to consult us about the workpieces to be inspected. ■ Supports appearance inspection of glossy and mirror-reflective workpieces, which were difficult with conventional image inspection ■ High-speed inspection with a time of approximately 15 seconds ■ Capable of inspecting not only shafts but also workpieces with flat surfaces

The appearance inspection device "DDSPR1000" is an external inspection device that detects surface scratches, dents, and dirt on shaft products. In manufacturing sites, it is often seen that visual inspections of shaft products are conducted manually. However, with visual inspections, it is difficult to retain records of where and what kind of scratches or dents were found, making it challenging to utilize the results for quality improvement and cause analysis. The DDSPR1000 detects scratches, dents, and dirt on the surface of shafts using image processing technology and optimal lighting. By accumulating inspection results as data, it contributes to: - Recording inspection history - Understanding quality trends - Utilizing for quality improvement activities. We can also take sample work for shooting trials. Please feel free to consult us regarding the work to be inspected.

In visual inspections, it is important to record the occurrence of defects, but it can be difficult to maintain a history of inspections through visual checks. With DDSPR1000, inspection results can be saved as data, allowing for the management of inspection history. By accumulating inspection results as data, it contributes to: - Recording inspection history - Understanding quality trends - Utilizing for quality improvement activities. We can also take on sample work for shooting trials. Please feel free to consult us about the work to be inspected.

To promote quality improvement, it is important to understand the trends of defects. However, visual inspections may sometimes make it difficult to accumulate inspection results as data. The DDSPR1000 supports the analysis of defect occurrence trends and the utilization for quality improvement by recording the results of visual inspections as data. We can also take on sample work for shooting trials. Please feel free to consult us regarding the work to be inspected.

In manufacturing sites, it is often observed that visual inspections of shaft products are conducted. However, visual inspections tend to leave little record of the inspection results, such as what kinds of scratches or dents have occurred, making it difficult to utilize this information for quality trend analysis or quality improvement. By recording inspection results as images, it becomes possible to review the occurrence of defects later. This allows for an understanding of what types of scratches or dents have occurred, which can be used for quality trend analysis and quality improvement activities. The DDSPR1000 enables the recording and accumulation of inspection results as images and data. This aids in managing inspection history and understanding quality status, and the accumulated inspection data can be utilized for quality control and process improvement. ***************************************************** We can also take on sample work for shooting trials. Please feel free to consult us regarding the work to be inspected. *****************************************************

In product quality management, a system that allows for the tracking of inspection history is important. With the DDSPR1000, it is possible to manage inspection history and understand quality status by recording and accumulating the results of visual inspections as data. The accumulated inspection data can be utilized to ensure quality traceability and for quality management tasks. ***************************************************** We can also accept sample work for photography trials. Please feel free to consult us about the work to be inspected. *****************************************************

In quality management, it is important to record and analyze inspection results and utilize them for improvement activities. However, with visual inspections, it can be difficult to accumulate inspection results as data, making it challenging to grasp quality trends and utilize them for quality improvement. With DDSPR1000, it is possible to record and accumulate the results of appearance inspections as images. The accumulated inspection data can be used for quality management tasks, such as understanding the quality status and analyzing quality trends. ***************************************************** We can also accept sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

To identify the causes of defects, it is important to record inspection results and understand the occurrence situation. However, with visual inspections, it can be difficult to confirm what types of scratches or dents occurred later, making it challenging to utilize for cause analysis. With the DDSPR1000, it is possible to record and accumulate the results of visual inspections as images. By reviewing the recorded inspection data, you can grasp the situation of defect occurrences and utilize it for cause analysis and quality improvement activities. ***************************************************** We can also take on sample work for shooting trials. Please feel free to consult us about the inspection target work. *****************************************************

In the production site, depending on the processing capacity of the inspection process, it can affect the overall productivity of the production line. Especially in the visual inspection of shaft products, it tends to take time as each piece needs to be rotated and checked visually. As a result, waiting for inspection may occur, leading to a decrease in the efficiency of the production line. The DDSPR series detects scratches, dents, and dirt on the shaft surface at high speed using image processing technology and optimal lighting. By introducing it as an alternative or supplement to visual inspection, it achieves a reduction in inspection time and the establishment of a stable inspection process. This contributes to: - Acceleration of the inspection process - Improvement of overall production line efficiency - Reduction of work burden ***************************************************** We can also accept sample work for trial shooting. Please feel free to consult us about the work to be inspected. *****************************************************

In visual inspections, it can take time to acquire the types of defects and judgment criteria, leading to challenges with education costs. Additionally, differences in judgment results can arise due to the experience and skills of the inspectors, making it difficult to maintain stable inspection quality in some cases. The DDSPR series automatically detects scratches, dents, and dirt on shaft surfaces using image processing technology and optimal lighting. By making judgments based on pre-set criteria, it enables stable visual inspections that do not depend on the inspector's level of proficiency. By introducing it as an alternative or supplement to visual inspections, it helps reduce the time and burden associated with training and contributes to the standardization of the inspection process. This contributes to: - Reduction of education costs - Stabilization of inspection quality - Early operational readiness ***************************************************** We can also take sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

In visual inspection, even when the criteria and inspection conditions are set consistently, variations in inspection results can occur due to differences in the perception of the extent of scratches and dents, as well as subtle judgments. The DDSPR series detects scratches, dents, and dirt on shaft surfaces using image processing technology and optimal lighting. By making judgments based on pre-set criteria, it reduces variations in judgments against inspection standards, achieving stable visual inspections. This enables stable judgments that do not depend on the experience or skills of the inspectors, contributing to the reduction of quality variations. Additionally, clarifying inspection standards leads to a reduction in training burdens and strengthens quality management. ***************************************************** We can also accept sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

In the manufacturing site, there is a risk of defective products being released due to oversight in visual inspections, leading to complaints and returns. Particularly, fine scratches and dents are often overlooked, which can cause quality issues. The DDSPR series utilizes image processing technology and optimal lighting to consistently detect scratches, dents, and dirt on shaft surfaces. By detecting defects that are easily missed in visual inspections, it contributes to reducing the risk of defective product release. Additionally, by making judgments based on pre-set criteria, it minimizes variability introduced by inspectors, ensuring stable inspection quality. As a result, it contributes to: - Prevention of defective product release - Reduction of complaints and return risks - Improvement of quality reliability ***************************************************** We can also conduct shooting trials with sample workpieces. Please feel free to consult us regarding the workpieces to be inspected. *****************************************************

In visual inspections, there is a challenge where inspection standards and judgment methods may depend on the experience and intuition of veteran inspectors, making it difficult to pass on the standards. As a result, differences in judgment outcomes may arise when personnel changes occur, and there can be cases where training takes a significant amount of time. The DDSPR series detects scratches, dents, and dirt on shaft surfaces through image processing technology and optimal lighting. By conducting evaluations based on pre-set standards, it achieves stable inspections that do not rely on the experience or skills of the inspectors. This contributes to: - Elimination of inspection personalization - Reduction of the burden of transferring technology and know-how - Stabilization of inspection quality ***************************************************** We can also accept sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

In manufacturing sites, there are often situations where inspections are conducted at night or with a small number of personnel, which can increase the burden of the inspection process. Inspections with limited staff may lead to increased work load and a higher risk of oversight. The DDSPR series utilizes image processing technology and optimal lighting to reliably detect scratches, dents, and dirt on shaft surfaces. By implementing it as a substitute or supplement to visual inspections, it is possible to establish a stable inspection system that does not rely on personnel. This contributes to: - Maintaining stable inspection quality even with a small number of staff - Reducing inspection burdens during night shifts or long hours of operation - Streamlining the inspection process ***************************************************** We can also take sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

In the manufacturing site, depending on the processing capacity of the inspection process, it can become a bottleneck for the entire production line. Particularly in the visual inspection of shaft products, it is necessary to rotate each piece individually for visual confirmation, which can take time and lead to line stoppages or delays. As a result, the overall productivity of the process may decrease, and it is not uncommon for this to affect production efficiency. The DDSPR series utilizes image processing technology and optimal lighting to quickly detect scratches, dents, and dirt on the surface of shafts. By introducing it as an alternative or supplement to visual inspection, it achieves a reduction in the burden of the inspection process and stabilization. This contributes to: - Reduction of the burden on the inspection process - Improvement of overall productivity of the production line - Enhancement of process improvement and production efficiency ***************************************************** We can also take sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

In visual inspection, it takes time to acquire the perspective on defects and the judgment criteria, which poses a challenge in training inspectors. As a result, it is difficult for new employees to immediately contribute as effective team members, leading to increased burdens on the field. The DDSPR series detects scratches, dents, and dirt on shaft surfaces using image processing technology and optimal lighting. By making judgments based on pre-set criteria, it achieves inspections that are not dependent on the inspector's skill level. This contributes to: - Reducing the burden of training inspectors - Shortening the training period - Establishing a stable inspection system Additionally, by introducing it as a substitute or supplement for visual inspection, it enables the stabilization of the inspection process. ***************************************************** We can also take sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

In production sites, there may be cases where it is not possible to assign dedicated inspectors due to labor shortages. As a result, there are instances where inspections are conducted concurrently with other processes, which can lead to variations in inspection quality and increased workload. The DDSPR series automatically detects scratches, dents, and dirt on shaft surfaces using image processing technology and optimal lighting. By introducing it as an alternative or supplement to visual inspections, we achieve a reduction in the number of personnel required for the inspection process. This contributes to: - Reducing the burden of assigning inspectors - Addressing labor shortages - Establishing a stable inspection process ***************************************************** We can also take sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

In visual inspections, there are cases where defects are found after the inspection, necessitating a re-inspection. Depending on the situation, there may also be a need to verify the affected lot. As a result, this can lead to extra man-hours and rework, which may decrease production efficiency and increase the burden on the site. The DDSPR series uses image processing technology and optimal lighting to consistently detect scratches, dents, and dirt on shaft surfaces. By conducting inspections that minimize oversights, it reduces the occurrence of re-inspections and rework. This contributes to: - Reduction of re-inspection man-hours - Decrease in rework - Establishment of a stable inspection process Additionally, by introducing it as an alternative or supplement to visual inspections, it is possible to stabilize inspection quality. ***************************************************** We can also take sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

In visual inspections, prolonged manual checks can lead to eye strain and significant physical burden. As a result, this may cause a decrease in concentration and lead to human errors, which can affect the quality of the inspection. The DDSPR series automatically detects scratches, dents, and dirt on shaft surfaces using image processing technology and optimal lighting. By introducing it as an alternative or supplement to visual inspections, we can reduce the burden of inspection work. This contributes to: - Reducing the burden of inspection work - Decreasing human errors - Ensuring stable inspection quality Additionally, it allows for the suppression of variability caused by long inspection tasks, enabling the establishment of a stable inspection process. ***************************************************** We can also take sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

In visual inspections, it may take time to uniformly check the entire circumference and length of long shafts. As a result, there is a possibility of overlooking defects. The DDSPR series reliably detects scratches, dents, and dirt on the shaft surface through image processing technology and optimal lighting. By accommodating inspections of the entire circumference and length even for long workpieces, it achieves inspections that minimize the risk of oversight. This contributes to: - Improved inspection efficiency for long workpieces - Reduced risk of oversight - Ensured stable inspection quality Additionally, by introducing it as an alternative or supplement to visual inspections, it enables a reduction in the burden of inspection tasks and stabilization of the process. ***************************************************** We can also take sample workpieces for trial shooting. Please feel free to consult us about the workpieces to be inspected. *****************************************************

In production sites, there are cases where visual inspection and length measurement are performed in separate processes, which can lead to a disruption of work. As a result, the transportation and setup between processes may increase, leading to a decrease in work efficiency and an increase in labor hours. With the DDSPR series, it is possible to conduct visual inspection and length measurement simultaneously. This allows for the inspection to be completed in one process, achieving simplification and efficiency of the workflow. As a result, it contributes to: - Improved work efficiency through process consolidation - Reduction of transportation and setup labor hours - Smooth operation of the production line Additionally, by introducing it as an alternative or supplement to visual inspection, it enables the optimization of the entire inspection process. ***************************************************** We can also accept sample work for trial filming. Please feel free to consult us about the work to be inspected. *****************************************************

In visual inspections, fine scratches can easily be overlooked, which may lead to differences in judgment among inspectors and variations in quality. Particularly, shallow scratches and fine line scratches have low visibility, making stable inspections challenging. With the DDSPR1000, fine scratches can be reliably detected through image processing and optimal lighting conditions. By performing detection processing tailored to the characteristics of the scratches, it reduces the chances of oversight and minimizes variations in judgment. This contributes to stabilizing appearance quality and preventing defective products from being released. ***************************************************** We can also take sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

Dents and scratches can appear differently, leading to variations in judgment among inspectors. The DDSPR series achieves stable detection of dents and scratches through image processing and optimal lighting conditions, standardizing the assessment. This contributes to reducing oversight and stabilizing quality. Additionally, by introducing it as an alternative or supplement to visual inspection, it is possible to standardize inspection quality and reduce the workload. ***************************************************** We can also take sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

Long shafts are prone to deflection and vibration due to their length, making it difficult to capture images in a stable condition. Therefore, it is challenging to conduct inspections under the same conditions along the entire length, which can lead to variability in inspection results. With the DDSPR1000, stable appearance inspection is achieved even for long shafts, thanks to optimal lighting conditions and image processing technology. This contributes to reducing missed detections and improving the quality of appearance inspections. ***************************************************** We can also conduct shooting trials with sample workpieces. Please feel free to consult us about the workpieces to be inspected. *****************************************************

Long shafts require inspection over their entire length, which can lead to longer inspection times and may affect the overall efficiency of the production line. Additionally, it is difficult to uniformly check the entire length, which can result in missed detections and variability in inspection results. With the DDSPR1000, stable appearance inspection over the entire length of long shafts is achieved through optimal lighting conditions and image processing technology. This contributes to reducing missed detections and stabilizing inspection quality. ***************************************************** We can also accept sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

Scratch and dent detection, appearance inspection device for machine tool shafts In machine tool shaft components, fine scratches and dents can affect the durability and performance of the product. However, visual inspection often leads to missed detections and variability in judgments, which can result in defective products and complaints. Our shaft appearance inspection device utilizes image processing and optimal lighting technology to reliably detect dents and scratches, achieving standardization in judgment. This contributes to reducing missed detections and stabilizing quality. [Application Scenarios] - Appearance inspection of shaft components for machine tools - Quality control in manufacturing lines - Evaluation of product durability and quality assurance [Benefits of Implementation] - Reduced risk of defective products due to prevention of missed scratches and dents - Stabilization of quality by suppressing variability in inspection results - Increased efficiency of inspection work and reduced inspection time

A shaft appearance inspection device for automotive parts that does not overlook dents and scratches. In automotive parts, fine scratches and dents on shafts can affect the durability and safety of the product. Failing to detect these defects poses risks of malfunctions, complaints, and potentially serious quality issues. However, visual inspections can lead to variability in judgment among inspectors and are prone to oversight, making it difficult to ensure stable quality. Our shaft appearance inspection device utilizes image processing and optimal lighting technology to reliably detect dents and scratches, achieving standardization in judgment. This contributes to reducing oversights and stabilizing quality. Additionally, by introducing it as an alternative or supplement to visual inspections, it enables uniformity in inspection quality and reduces the workload. [Usage Scenarios] - Appearance inspection in the manufacturing process of automotive parts (shafts) - Pre-shipment inspection of finished products (final inspection) - Strengthening inspection systems in quality control departments [Benefits of Implementation] - Reduced risk of defective products due to prevention of oversight of scratches and dents - Stabilization of quality by suppressing variability in inspection results - Increased efficiency in the inspection process and reduced workload

An appearance inspection device that does not overlook scratches and dents on shafts, which affect the operational accuracy of robots. In robots, tiny scratches and dents on shaft components can lead to decreased operational accuracy and abnormal behavior. Failing to detect these defects poses a risk of reduced product performance and potential issues. However, visual inspections can often result in variability in judgment among inspectors and missed defects, making it difficult to ensure consistent quality. Our shaft appearance inspection device utilizes image processing and optimal lighting technology to reliably detect dents and scratches, achieving standardization in judgment. This contributes to reducing oversights and stabilizing quality. Additionally, by implementing it as an alternative or supplement to visual inspections, it enables uniformity in inspection quality and reduces the workload. [Usage Scenarios] - Appearance inspection of shaft components for robots - Quality inspection of precision mechanical parts - Appearance inspection of conveying mechanisms and drive components [Benefits of Implementation] - Stabilization of robot operational accuracy - Improvement in quality by preventing defective products from flowing out - Streamlining of inspection processes and reduction of workload

Appearance inspection equipment that protects the quality of precision instruments by not overlooking dents and scratches. In precision instruments, even slight scratches or dents can affect the product's performance and accuracy. Particularly, even minor defects can lead to malfunctions or quality issues, necessitating high inspection accuracy. However, visual inspections are prone to overlooking fine scratches and variations in judgment among inspectors, making it difficult to ensure stable quality. Our shaft appearance inspection equipment utilizes image processing and optimal lighting technology to reliably detect dents and scratches, achieving standardization in judgment. This contributes to reducing oversights and stabilizing quality. Additionally, by implementing it as an alternative or supplement to visual inspections, it enables uniformity in inspection quality and reduces the workload. [Usage Scenarios] - Appearance inspection of precision instrument parts (shafts) - Quality control in the manufacturing process of high-precision parts - Final inspection in quality assurance departments [Benefits of Implementation] - Quality improvement by preventing the oversight of fine defects - Stabilization of quality by reducing variations in inspection results - Enhanced inspection accuracy and strengthened quality assurance systems

Utilizing inspection data to improve the quality and reliability of automotive parts In quality management of automotive parts, it is important to understand the trends of defects and connect them to prevention of recurrence. However, visual inspections often result in inspection outcomes that are difficult to record, making it challenging to utilize them for cause analysis and improvement activities. As a result, similar defects may repeatedly occur, and identifying the causes of quality issues can take time. DDSPR1000 enables the recording and accumulation of inspection results as image data, allowing for the visualization of inspection history and the utilization of quality data. This supports the understanding of defect trends and cause analysis, contributing to the efficiency of quality improvement activities. [Usage Scenarios] - Quality inspection and recording in the manufacturing process of shaft components - Cause analysis during quality trouble occurrences - Continuous improvement through the accumulation and analysis of quality data [Effects of Implementation] - Understanding quality status through the visualization of inspection history - Early identification of defect causes and prevention of recurrence - Increased efficiency of quality improvement activities and strengthening of quality assurance systems

Shaft products used in machine tools require stable surface quality to maintain processing accuracy. In particular, minor scratches, dents, and dirt on the shaft surface due to prolonged operation can potentially affect the accuracy of the final product. Traditional visual inspections have faced challenges, as it is difficult to retain records of inspection results, making it hard to utilize them for quality improvement and cause analysis. Our shaft appearance inspection device detects scratches, dents, and dirt on the shaft surface using image processing technology and optimal lighting conditions. Since inspection results can be stored as image data, they can be used to understand quality trends and analyze defect factors. [Usage Scenarios] - Quality control of shaft products at machine tool manufacturers - Detection of scratches, dents, and dirt on shaft surfaces - Quality improvement through recording and analyzing inspection data - Reduction of variability in visual inspections and promotion of labor-saving measures [Implementation Effects] - Recording inspection history to understand quality trends - Supporting quality improvement activities through the utilization of inspection result data - Reducing variability in visual inspections - Lowering the risk of defective products being released - Streamlining and increasing the efficiency of the inspection process