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Machine Tool Spatial Accuracy Verification Software: MH Check MH Check is a verification software designed to quickly diagnose and evaluate spatial deviations caused by the aging of machine tools or thermal displacement on-site. This product can be operated with a focus solely on pure accuracy diagnosis. It uses a tetrahedron artifact for verification. By running a dedicated automatic measurement macro for just a few minutes, it accurately measures and diagnoses the machine's "scale error," "length error," and "squareness error." It allows for an objective understanding of the current "health status" of the machine, making it ideal for final checks right before processing important workpieces and for regular precision monitoring (trend management) on a daily basis. The diagnostic results are automatically generated into detailed reports as reliable proof. MH Check smartly responds to demands for risk management and quality assurance, such as "I want to diagnose on-site whether there are any deviations in squareness or scale for each axis after a collision" and "I want assurance that the current machine accuracy is within acceptable limits without changing the settings."
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The measurement software M3MH for machine tools, developed by our company using proven M3 technology, enables the optimization of machining processes. With the installation of this software, direct communication with the control units of 3-axis and 5-axis machining machines becomes possible through easy connection, allowing for on-machine measurement, rapid setup, and machine verification using a tetrahedron. It is also easy to handle; if you have CAD, you can program directly offline and verify probe contact with the program's simulation function. It allows for vertical contact with the surface of the measurement object in 5-axis, and can use different alignments to measure complex geometries, dimensional tolerances, and geometric tolerances. It contributes to reducing processing time, improving reliability through advanced traceability, real-time process control, detecting trends in machining, and preventing defects.
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【Onboard Measurement 3D Scanning Sensor: OptiScan-MH】 The OptiScan-MH is a cutting-edge onboard 3D laser scanner that achieves high performance and ultra-high precision measurements within machine tools. By collaborating with the dedicated software "M3MH," it generates an accurate digital copy (digital twin) of the entire surface of a part in just a few seconds within machining centers with up to 5 axes. Equipped with a red line laser, it rapidly acquires high-density 3D point cloud data from surfaces of various shapes and materials. Designed with a unique innovative structure that assumes operation in the harsh environments of machine tools, it also achieves high versatility. It smoothly accommodates major CNC control systems, including Fanuc, Siemens, and Heidenhain. Without removing the workpiece from the machining machine, it allows for on-site verification of the entire surface shape and high-precision positioning (setup), thoroughly eliminating rework and measurement bottlenecks. "Maximizing the potential of the machining room and leading the productivity and quality of the manufacturing process to the next stage" — that is the OptiScan-MH.
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[Artifact for Accuracy Verification of Measurement and Processing Systems] This is a high-precision artifact (reference standard) designed to quickly and accurately verify and evaluate the "current measurement accuracy" of three-dimensional measuring machines (CMM) and machine tools on-site. Environmental changes in manufacturing settings, such as temperature fluctuations, vibrations, and aging, significantly impact measurement accuracy. This product utilizes a stable material with an extremely low thermal expansion coefficient, making it ideal for regular self-inspections and quick checks before processing. It enables reliable verification in accordance with international standards (such as ISO). By combining it with dedicated software "M3" and "M3MH," the verification process using the artifact can be automated. Without the need for complex setups, it can diagnose the geometric errors and calibration status of equipment in just a few minutes and automatically generate detailed verification reports. It optimizes the frequency of costly external calibrations while firmly establishing traceability of daily measurement quality. It reliably meets the demands of quality management and manufacturing sites that want to "maintain the reliability of measurement values at the highest level" and "prevent the occurrence of processing defects."
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The M3 Hybrid successfully integrates M3 measurement software, a contact probe sensor, and our non-contact optical sensor (OPTISCAN) to simplify the acquisition of point clouds and measurements of the target object.
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It is possible to obtain high-precision 3D point cloud data for reverse engineering, virtual measurement, and automatic inspection. There is no need to apply spray or coating paint, even if the measurement surface is glossy or dark-colored. Superior laser, electronics, and optical technologies synchronize with your operating machines (3D measuring machines, CNC, robots, portable arms) to enable higher accuracy and repeatability.
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The measurement system for each axis of the spark gauge is mounted on Robax (a material that is inert to temperature), and since the structure is made of granite, it measures accurately and quickly even in diverse temperature environments. The spark gauge excels in high-precision measurement, scanning, and digitization. Typical applications include machining, molds, and stamping.
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