ケーエスジー（春日井加工） List of Products and Services

We would like to introduce a case of implementing an insertion machine in the clip assembly process within the automotive industry. The customer was using four people to attach clips and felt to automotive parts such as speaker panels, ornaments, scuff plates, and finish panels, and they wanted to improve the efficiency of this process. Our company proposed the automation of clip insertion. By automating the insertion of clips, it became possible to perform other tasks during the insertion time, reducing the number of workers from four to 1.5. [Case Overview (Partial)] ■ Equipment: Insertion machine ■ Industry: Automotive ■ Process: Clip assembly process ■ Target Products: Speaker panels, ornaments, scuff plates, finish panels ★ We will propose a design for labor-saving equipment after consulting with the customer, so please feel free to contact us.

• Other Auto Parts
• Other assembly machines

We would like to introduce a case where an "image inspection device" was implemented in the assembly process of the automotive industry. This customer was conducting inspections of their product (C-pillar) manually, which led to concerns about missing items. By introducing this product, they were able to eliminate missing items, product mismatches, incorrect assembly, and insufficient quantities. As a result, they no longer needed to go to the customer for sorting, allowing them to shift from reactive quality control to proactive quality management. 【Case Overview (Partial)】 ■ Device: Image Inspection Device ■ Industry: Automotive ■ Process: Assembly Process ■ Target Product: C-Pillar ★ We will propose designs for labor-saving equipment in consultation with our customers, so please feel free to contact us.

• Other Auto Parts
• Visual Inspection Equipment

We would like to introduce a case of introducing ultrasonic welding machines in the welding process within the automotive industry. This customer was performing the necessary welding processes for automotive parts such as side panels and console UPR manually, which resulted in quality variations and placed a burden on the workers' elbows. We proposed the automation of ultrasonic welding. With this welding machine, it became possible to perform other tasks during the welding time, resulting in a reduction of one worker. 【Case Overview (Partial)】 ■ Equipment: Ultrasonic welding machine ■ Industry: Automotive ■ Process: Welding process ■ Target Products: Side panels, console UPR ★ We will propose a design for labor-saving equipment in consultation with the customer, so please feel free to contact us.

• Other Auto Parts
• Other assembly machines

We would like to introduce a case of introducing a coating machine in the assembly process of the automotive industry. This customer was manually applying primer, but faced difficulties in maintaining a consistent application range and amount, leading to unstable quality. We proposed the automation of primer application and ultrasonic welding. By introducing this product, it became possible to reduce the number of operators from three to two. 【Case Overview (Partial)】 ■ Equipment: Console Box ■ Industry: Automotive ■ Process: Assembly Process ★ Please feel free to contact us as we will propose a design for labor-saving equipment after consulting with the customer.

• Other Auto Parts
• Other painting machines

We would like to introduce a case where a "laser processing machine" was introduced in the anodizing process of the automotive industry. This customer faced the challenge of needing to leave a part of the anodized product in an un-anodized state due to design changes, which could not be achieved with the existing equipment. Our company implemented the production of a device that works in conjunction with the existing anodizing equipment. We were able to accommodate the design changes without increasing the number of operators while maintaining process continuity. [Case Overview (Partial)] ■ Device: Laser Processing Machine ■ Industry: Automotive ■ Process: Anodizing Process ★ We will propose a design for labor-saving equipment after consulting with the customer, so please feel free to contact us.

• Other Auto Parts
• Other processing machines

We would like to introduce a case study on the introduction of a "screw tightening machine" in the assembly process of P seat boxes in the automotive industry. In the assembly process of P seat boxes, it was necessary to perform screw tightening 13 times, which posed challenges such as the burden on personnel and stock shortages due to human error. By implementing our custom products, we were able to reduce the number of operators by one and achieve zero defective outflow due to screw shortages. 【Case Overview (Partial)】 ■ Equipment: Screw tightening machine ■ Industry: Automotive ■ Process: Assembly process ■ Target Product: P seat box ★ We will propose designs for labor-saving equipment in consultation with our customers, so please feel free to contact us.

• Other Auto Parts
• Other assembly machines

We would like to introduce a case study demonstrating the improvement of productivity and quality achieved through the introduction of a "skin wrapping machine" in the automotive industry. In the manufacturing of automotive parts, specifically pillars, a customer who had previously introduced a skin wrapping machine from another company faced the challenge of not achieving the expected increase in productivity despite the machine's installation. Our company proposed our own skin wrapping machine and provided comprehensive support up to its installation. This product enhances productivity through labor reduction by wrapping the ends of the parts, while also stabilizing quality. 【Case Overview (Partial)】 ■ Equipment: Skin Wrapping ■ Process: Skin Wrapping Process ■ Industry: Automotive ■ Target Product: Pillar ★ We will propose designs for labor-saving equipment in consultation with our customers, so please feel free to contact us.

• Other Auto Parts

We would like to introduce a case where an "automatic battery hose assembly machine" was implemented in the battery hose assembly process of the automotive industry. In the assembly of battery hoses, marker paint, grommets, and elbow/grommet insertion were done manually, requiring three people to perform the task. We were consulted on whether it was possible to automate this process so that it could be completed by one person. With the introduction of our product, the assembly work that was previously done by three people can now be performed by one person, reducing the original 20 hours of work time to just 5 hours. 【Case Overview (Partial)】 ■ Equipment: Automatic Battery Hose Assembly Machine ■ Industry: Automotive (FC) ■ Process: Battery Hose Assembly Process ■ Product: Battery Hose ★ We will propose a design for automation equipment after consulting with our customers, so please feel free to contact us.

• Other Auto Parts
• Assembly Machine

At KSG, we have many years of experience in the automotive parts processing industry, and as a company that started with the production of dedicated machines, we have accumulated a wealth of design know-how. We provide a comprehensive service from planning, design, and manufacturing to installation of equipment. We excel at flexible proposals that meet specific needs tailored to production lines and process designs! If you have any requests such as "It would be great to have something like this," please feel free to consult with us. 【Examples of Dedicated Machine Production】 Battery hose assembly machine / Outer skin winding machine / Soldering robot Pressing machine / Screw tightening machine / Clip insertion machine / Conveying equipment, etc. 【KSG's Strengths】 Because we are well-versed in production lines, we can offer design proposals that add value through [space-saving, cost reduction, and quality improvement]. *For more details, please refer to the PDF materials or feel free to contact us.

• Mechanical Design

KSJ Corporation provides total support from planning, proposal, design, manufacturing, delivery, to installation of labor-saving and automation equipment. Here are examples of machines (custom equipment) we have developed. 【Examples of Automation Machinery】 ◆Product Overview: Automation machine for ultrasonic welding process (assembly process) ◆Target: Manufacturers of resin automotive interior parts ▼Customer's Request: - We have been performing ultrasonic welding manually, but with the increase in production volume, we want to improve productivity by automating the production line! ▼Our Unique Proposal: - By consulting from the process design stage, we were able to propose a design that focused on improving workability from product setup to replacement. The design is tailored to fit the line, allowing for space-saving as well. ［Strengths of KSJ］ Our foundation lies in "automated parts manufacturing." Therefore, we can provide design proposals not only from the perspective of equipment manufacturers but also from a deep understanding of production lines. We have extensive experience in manufacturing custom machines for our own use, allowing us to make proposals from a position closer to the actual site. *We plan and install various labor-saving equipment in consultation with our customers, so please feel free to reach out to us.

• Interior parts

KSJ Corporation provides total support from planning, proposal, design, manufacturing, delivery, to installation of labor-saving and automation equipment. Here are examples of machines (specialized equipment) we have produced. 【Examples of Automation and Labor-Saving Machines】 ◆Product Overview: Automation machine for skin wrapping process ◆Target: Manufacturers of resin automotive interior parts ▼Customer Requirements: - A specialized machine is needed to be integrated into the production line - Installation must be done in a limited space due to the existing line ▼Our Unique Proposal: - We implemented design proposals to make the machine more compact to fit the production line - The machine specifications were designed considering the layout of the production process ⇒ We successfully reduced the size of the machine more than expected, contributing to cost benefits while ensuring functionality! ［Strengths of KSJ］ Our foundation lies in "automated parts manufacturing." Therefore, we can provide design proposals not only from the perspective of equipment manufacturers but also with a deep understanding of production lines. With extensive experience in producing specialized machines for our own use, we can make proposals from a position closer to the actual site. *We plan and install various labor-saving equipment in consultation with our customers, so please feel free to reach out to us.

• Interior parts

KSJ Corporation provides total support for the planning, proposal, design, manufacturing, delivery, and installation of automation equipment for the assembly and processing of plastic parts. We work with our customers to plan and install various automation systems.

• Painting Machine

KSJ Corporation provides total support for the planning, proposal, design, manufacturing, delivery, and installation of automation equipment for the assembly and processing of plastic parts. We carry out planning to installation of various automation equipment in consultation with our customers.

• Painting Machine

KSJ Co., Ltd. provides total support for the planning, proposal, design, manufacturing, delivery, and installation of automation equipment for the assembly processing of plastic parts. Here we introduce a case study of the "Clip Insertion Machine" that we developed. *It is a DW clip type. 【Machine Information】 - Automation equipment used for inserting clips (plastic parts) - Capable of inserting clips at a constant speed - Has a wealth of adoption results in the assembly process of automotive interior parts ~ A case study video is available at the bottom of the page. Please take a look. ~ ★ We will propose designs for automation equipment in consultation with our customers, so please feel free to contact us.

• Assembly Machine

KSJ Corporation provides total support for the planning, proposal, design, manufacturing, delivery, and installation of automation equipment for the assembly and processing of plastic parts. We would like to introduce a case study of the "Clip Insertion Machine" that we developed. *It is of the A-clip type. 【Machine Information】 - Automation equipment used for inserting clips (plastic parts) - Capable of inserting clips at a constant speed - Has a wealth of adoption results in the assembly process of automotive interior parts ~ A case study video is available at the bottom of the page. Please take a look. ~ ★ We will propose designs for automation equipment in consultation with our customers, so please feel free to contact us.

• Other assembly machines

KSJ Corporation provides total support for the planning, proposal, design, manufacturing, delivery, and installation of automation equipment for the assembly and processing of plastic parts. We carry out the planning and installation of various automation equipment in consultation with our customers.

• Assembly Machine

KSJ Corporation provides total support for planning, proposal, design, manufacturing, delivery, and installation of automation equipment for the assembly and processing of plastic parts. We carry out planning to installation of various automation equipment in consultation with our customers.

• Other processing machines

KSJ Corporation provides total support for planning, proposal, design, manufacturing, delivery, and installation of automation equipment for the assembly and processing of plastic parts. We carry out planning to installation of various automation equipment in consultation with our customers.

• Palletizer

KSJ Corporation provides total support for the planning, proposal, design, manufacturing, delivery, and installation of automation equipment for the assembly and processing of plastic parts. We carry out the planning and installation of various automation equipment in consultation with our customers.

• Palletizer

KSJ Corporation provides total support for the planning, proposal, design, manufacturing, delivery, and installation of automation equipment for the assembly processing of plastic parts. We engage in the planning and installation of various automation equipment in consultation with our customers. ■ Target Items - Assembly of plastic parts ■ On-Site Challenges - Burden on workers' elbows and shoulders - Occurrence of shortages, loose fittings, and diagonal tightening - Excessive man-hours required for the target process ■ Solving Challenges with Automatic Screw Tightening Machines - The automatic screw tightening machine alleviates the burden by replacing manual labor with automation - Automation stabilizes the screw tightening process, eliminating shortages, loose fittings, and diagonal tightening - Automation leads to labor reduction We have many other case studies for solutions as well. If you have any concerns, please feel free to consult with us.

• Assembly Machine

The "Palletizer" is a device that automatically transports product boxes. It takes products removed from the molding machine by a removal device and places them into boxes at a designated position on the palletizer. Once a certain number is reached, it sends out the box filled with products. It also sets empty boxes in the designated position and transports the accumulated boxes. 【Features】 ■ Prevention of counting errors ■ Reduction of the worker's burden due to fewer times of lowering product boxes ■ Reduction of labor costs through automation

• Palletizer

We would like to introduce the "soldering robot" equipment owned by KSG Co., Ltd., which is engaged in the processing of automotive plastic parts. This equipment is used for soldering. It allows for soldering at a constant speed. In addition to this, our company also possesses equipment such as skin wrapping machines and pressure machines. We offer various options including patrol lights, safety covers, and touch panels. 【Basic Information】 ■ Height: 1400-1550mm ■ Width: 500-700mm ■ Depth: 700-800mm ■ MCT: Approximately 30 seconds *For soldering six points ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automated machines tailored to our customers' requests and applications. If you have a request like "I wish there was something like this," please feel free to contact us, even for products not listed in our catalog. ★ Those interested can visit our factory to see the automated machines! ～～ ～～ ～～ ～～ ～～ ～～ *For more details, please refer to the PDF document or feel free to contact us.

• Soldering Equipment
• Solder
• Other processing machines

We would like to introduce the 'Spring Insertion Machine' owned by KSG Co., Ltd., which is engaged in the processing of automotive plastic parts. This machine is used for inserting springs. It is capable of inserting springs at a constant speed. In addition to this, our company also possesses equipment such as skin winding machines and pressing machines. We offer various options including Patlite, safety covers, and touch panels. 【Basic Information】 ■ Height: 1500-1600mm ■ Width: 800-900mm ■ Depth: 1300-1500mm ■ MCT: Approximately 10 seconds *For inserting one spring and applying grease at three points ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automated machines tailored to our customers' requests and applications. If you have a request such as "It would be great to have something like this," please feel free to contact us even for products not listed in our catalog. ★ Those interested can visit our factory to see the automated machines! ～～ ～～ ～～ ～～ ～～ ～～ *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce the 'welding machine' owned by KSG Co., Ltd., which is engaged in the processing of automotive plastic parts. This machine is used for welding with heat or ultrasonic waves. It is capable of welding at a constant speed. In addition to this, our company also possesses equipment such as skin wrapping machines and pressure machines. We offer various options including patrol lights, safety covers, and touch panels. 【Basic Information】 ■ Height: 1600-2150mm ■ Width: 900-1000mm ■ Depth: 900-1000mm ■ MCT: Approximately 45 seconds *For ultrasonic welding of 6 points ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automatic machines tailored to our customers' requests and applications. If you have a request like "I wish there was something like this," please feel free to contact us, even for products not listed in our catalog. ★ Those interested can visit our factory to see the automatic machines! ～～ ～～ ～～ ～～ ～～ ～～ *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

We would like to introduce the equipment 'Screw Tightening Machine' owned by KSG Co., Ltd., which is engaged in the processing of automotive plastic parts. It is used for tightening screws. It can tighten screws at a constant speed. In addition to this, our company also possesses equipment such as skin wrapping machines and pressure machines. We offer various options including patrol lights, safety covers, and touch panels. 【List of Equipment】 ■ Skin Wrapping Machine ■ Pressure Machine ■ Clip Insertion Machine ■ Screw Tightening Machine ■ Welding Machine ■ Spring Insertion Machine ■ Soldering Robot ■ Various Options ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automated machines tailored to our customers' requests and applications. If you have a request such as "I wish there was something like this," please feel free to contact us, even for products not listed in our catalog. ★ Those interested can visit our factory to see the automated machines! ～～ ～～ ～～ ～～ ～～ ～～ *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

We would like to introduce our 'Clip Insertion Machine' that we design and manufacture. This is a labor-saving/automatic machine used for inserting clips (plastic parts). It is capable of inserting clips at a constant speed. It is mainly adopted in the assembly process of automotive interior parts. (Example videos are available at the bottom of the page.) In addition to this, we also have equipment such as skin wrapping machines and welding machines. Various options such as patrol lights, safety covers, and touch panels are also available. 【Basic Specifications (Example)】 ■ Height: 1350-1450mm ■ Width: 900-1000mm ■ Depth: 1650-1800mm ■ MCT: Approximately 30 seconds *For inserting 8 clips At KSG, we custom-manufacture automatic machines tailored to our customers' requests and applications. If you have any requests like "I wish there was something like this," please feel free to contact us, even for products not listed in our catalog. ★ Those interested can visit our factory to see the automatic machines! *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine

We would like to introduce the equipment "Pressure Machine" owned by KSG Co., Ltd., which is engaged in the processing of automotive plastic parts. It is used to apply pressure after the skin wrapping to ensure that the skin does not peel off from the substrate. It can press the urethane with air pressure, maintaining a constant pressure at all times. In addition to this, our company also possesses equipment such as skin wrapping machines and welding machines. We offer various options including patrol lights, safety covers, and touch panels. 【Basic Specifications】 ■ Height: 1700-1800mm ■ Width: 900-1100mm ■ Depth: 800-950mm ■ MCT: Approximately 35 seconds ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automated machines tailored to our customers' requests and applications. If you have a request such as "I wish there was something like this," please feel free to contact us, even for products not listed in our catalog. ★ If you wish, you can visit our factory to see the automated machines! ～～ ～～ ～～ ～～ ～～ ～～ * For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce the equipment "Skin Wrapping Machine" owned by KSG Co., Ltd., which is engaged in the processing of automotive plastic parts. This machine is used for wrapping the skin (mainly fabric). It ensures stable temporary adhesion by keeping the position of the skin constant. In addition to this, we also have equipment such as pressure machines and clip insertion machines. We also offer various options such as patrol lights, safety covers, and touch panels. 【Basic Specifications】 ■ Height: 2100-2200mm ■ Width: 900-1100mm ■ Depth: 800-950mm ■ MCT: Approximately 25 seconds ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we manufacture custom automatic machines tailored to our customers' requests and applications. If you have any requests like "I wish there was something like this," please feel free to contact us, even for products not listed in our catalog. ★ For those interested, you can visit our factory to see the automatic machines! ～～ ～～ ～～ ～～ ～～ ～～ *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This catalog introduces the equipment owned by our company. We also offer various options such as patrol lights, safety covers, and touch panels. 【Equipment List】 ■ Skin Wrapping Machine ■ Pressing Machine ■ Clip Insertion Machine ■ Screw Tightening Machine ■ Welding Machine ■ Spring Insertion Machine ■ Soldering Robot ■ Various Options ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great if there was something like this," please feel free to contact us, even for products not listed in the catalog. ★ Those interested can visit our factory to see the automatic machines! ～～ ～～ ～～ ～～ ～～ ～～ *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Processing Contract
• Contract manufacturing

When the operator is transporting containers filled with materials, empty containers, or finished products, the work is interrupted during that time. The "semi-automatic parts supply shelf" is designed with an inclined shelf facing the operator, where containers filled with materials are arranged. By replenishing the containers filled with materials at regular intervals, the operator can concentrate on their work without the need for transportation tasks, thus avoiding interruptions. Additionally, there is a shelf with a reverse incline where empty containers and finished products can be placed, eliminating the need for the operator to transport empty containers and finished products. The replenishment of containers filled with materials and the collection of empty containers and finished products are handled by designated personnel. [Features] ■ No need to transport containers or finished products, allowing for concentration on work. ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automated machines tailored to our customers' requests and applications. ★ Those interested can visit our factory to see the automated machines! ～～ ～～ ～～ ～～ ～～ ～～ *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Storage

Our company conducts 5S activities at each site. As part of these activities, we have worked on visualizing the ordering timing of consumable supplies by the administrative department. *5S stands for Sort, Set in order, Shine, Standardize, and Sustain. As an improvement method, we applied the "Kanban system" from TPS (Toyota Production System) to our order management. We write the item name, item number, and ordering timing on the Kanban, and when the ordering time arrives, we issue the Kanban. By adopting the Kanban system, the ordering timing becomes clear to everyone, and since orders are placed when the Kanban is issued, we can manage without always keeping track of inventory. By working on visualizing the ordering of consumables, we have reduced the workload of administrative tasks, leading to labor-saving. Since our company conducts 5S activities at each site, the morale at each location has improved, resulting in very positive effects. We have realized that even small efforts can lead to labor savings when done in large numbers. At KSG, we custom-manufacture automatic machines tailored to our customers' requests and applications. ★Those interested can visit our factory to see the automatic machines!

• Other office supplies
• Other consumables

The "cardboard transport and storage cart" is designed to sandwich cardboard from both sides, preventing it from collapsing and allowing even women to transport it with ease, while also keeping the storage area tidy. Previously, cardboard delivered by truck on pallets had to be reloaded onto carts and transported to the cardboard storage area on the second floor. This was heavy labor, so male employees were responsible for it. Additionally, there were issues with the cardboard collapsing during transport or in storage. This background led to the development of this cardboard cart. [Effects of Implementation] ■ Before Implementation - Time-consuming loading operations - Pallets are heavy and prone to collapse, making it difficult for smaller women to perform the tasks - Annual cost: 3,000 yen × 1/3 × 200 days = approximately 200,000 yen ■ After Implementation - Loading time is halved compared to before - The cart is lightweight and easy to maneuver, allowing women to perform loading tasks effortlessly - Annual cost: 1,500 yen × 1/6 × 200 days = approximately 50,000 yen [Even after deducting the cart purchase cost (30,000 yen), the investment pays off in just a few months] *For more details, please feel free to contact us.

• Trolley
• Contract manufacturing
• Processing Contract

Our company designs and manufactures inspection equipment using image processing (cameras) and sensors as a support for quality assurance. It is also effective in reducing labor costs for inspectors. In fact, our company also performs assembly work, so there are processes that we use internally. By adding simple assembly tasks to the inspection equipment, if the inspection is OK, the parts are assembled, and if it is NG, an alarm sounds via a buzzer and the equipment stops. [Features] ■ Effect of reducing labor costs for inspectors ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us even for products not listed in our catalog. ★ Those interested can visit our factory to see the automatic machines! ～～ ～～ ～～ ～～ ～～ ～～ * For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine
• Processing Contract
• Contract manufacturing

This is an assembly process where a skin with an adhesive backing is attached to a plastic substrate. In manual work, misalignment can occur, and air bubbles can form, leading to unstable quality and a higher likelihood of defects. Additionally, the number of work hours depends on the skill level of the worker, resulting in significant variability between workers. 【Features】 ■ A skin wrapping machine that can perform the wrapping process of attaching a skin with an adhesive backing to a plastic substrate. ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automatic machines tailored to our customers' requests and applications. If you have a request such as "I wish there was something like this," please feel free to contact us, even for products not listed in our catalog. ★ Those interested can visit our factory to see the automatic machines! ～～ ～～ ～～ ～～ ～～ ～～ *For more details, please refer to the PDF materials or feel free to contact us.

• Assembly Machine
• Processing Contract
• Contract manufacturing

The "Ultrasonic Automatic Welding Machine" is a machine that automates the welding process. While the automatic welding machine is performing the welding, operators can carry out the preceding and following processes, which reduces the burden on the operators, stabilizes quality, and shortens the work time. Our company is always open to consultations regarding the observation and introduction of assembly processing machines and jigs. We also accept inquiries about reviewing surrounding jigs and operations, so please feel free to consult with us. 【Features】 ■ Automation of the welding process ■ Reduction of the operator's burden ■ Stabilization of quality and reduction of work time ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we manufacture custom automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ For those interested, you can observe the automatic machines at our factory! ～～ ～～ ～～ ～～ ～～ ～～ * For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

The "punching machine" is a device that creates holes in the surface layer applied by the surface wrapping machine. This punching process is carried out simultaneously by the operator of the surface wrapping process. Our company is always open to consultations regarding the observation and introduction of assembly processing machines and jigs. We also accept inquiries about reviewing surrounding jigs and operations, so please feel free to contact us. 【Features】 ■ A machine that creates holes in the surface layer applied by the surface wrapping machine ■ Performed simultaneously by the operator of the surface wrapping process ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ Those interested can visit our factory to observe the automatic machines! ～～ ～～ ～～ ～～ ～～ ～～ * For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine

The "Automatic Label Transfer Machine" is a machine that automatically affixes labels to the front pillars of automobiles. The material (front pillar) is set in the jig (machine), the switch is turned on, and a few seconds later, the label is automatically transferred. As a result of introducing the machine, the accuracy and quality have significantly improved compared to manual work, leading to cost reductions. 【Features】 ■ An automatic machine that automatically affixes labels to the front pillars of automobiles ■ The material is set in the jig, the switch is turned on, and a few seconds later, the label is automatically transferred ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we manufacture custom machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ For those interested, you can visit our factory to see the automatic machines! ～～ ～～ ～～ ～～ ～～ ～～ * For more details, please refer to the PDF materials or feel free to contact us.

• Assembly Machine
• Processing Contract
• Contract manufacturing

Our "Automatic Screw Tightening Equipment" is designed and manufactured originally based on cycle time, cost, screw size, and location. The automatic screw tightening equipment we propose can perform screw tightening and screw driving tasks automatically, enabling labor reduction. We also have assembly know-how, so we can provide a consistent proposal from assembly processing methods to equipment. 【Labor Reduction Example】 Originally, one person was assigned to tighten screws in 13 locations, but by using equipment for screw tightening, that person can now perform other assembly tasks simultaneously, achieving labor reduction for one person. As a result, we successfully reduced labor costs for one person, and the more operational hours, such as in a two-shift system, the greater the benefits. ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we manufacture custom automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ Those interested can visit our factory to see the automatic machines! ～～ ～～ ～～ ～～ ～～ ～～ *For more details, please refer to the PDF materials or feel free to contact us.

• Assembly Machine

Our company provides equipment for the stable wrapping of automotive interior parts with fabric. Although there may be some discrepancies between the base material and the fabric, stable products can be produced without requiring operators to master the tricky parts. Additionally, the equipment can be equipped with functions to check for the presence or misalignment of components. With this equipment, processes that typically require a minimum of two people can be performed by one person, leading to expected benefits such as reduced labor costs through automation and improved yield of purchased parts by minimizing operational errors. 【Features】 ■ No need for operators to master tricky parts ■ Functions to check for the presence or misalignment of components can be added ■ Processes that typically require a minimum of two people can be performed by one person ■ Reduction in labor costs through automation ■ Reduction in yield loss of purchased parts due to operational errors At KSG, we manufacture custom automatic machines tailored to our customers' requests and applications. ★ Those interested can visit our factory to see the automatic machines! *For more details, please refer to the PDF materials or feel free to contact us.

• Assembly Machine

Our company manufactures equipment for welding plastic pins. This involves inserting a component (made of resin or rubber) into a main substrate (resin) where multiple pins are protruding, applying heat to the pins to melt them, and transforming them into a shape resembling a rivet head (mushroom-shaped) to secure the inserted component. Currently, we have mainly two types of methods. The first is a specification that crimp all the pins simultaneously. The machine cycle time (MCT) is relatively short, approximately 20 to 30 seconds. The second method is a specification that crimp each pin individually. This utilizes a 3-axis robot, which offers the advantage of easily accommodating a variety of products, and allows for fine adjustments in coordinates that can be easily performed by the customer (special software may be required). Additionally, both methods can be customized according to customer requirements, including safety sensors, image processing, ejection mechanisms, and component verification sensors, tailored to meet the specific needs of our clients. At KSG, we manufacture custom automatic machines tailored to the needs and applications of our customers. ★ Those interested can visit our factory to observe the automatic machines!

• plastic
• Rubber
• Contract manufacturing

At KSJ Co., Ltd., we design and manufacture assembly processing machines and jigs. Typically, assembly work is done manually, but we have assembly processing machines that automate the assembly process, improving quality and reducing labor time, starting from simple jigs. We are always open to consultations regarding the viewing and introduction of assembly processing machines and jigs. The processing machines and jigs we use cannot achieve sufficient effectiveness with standalone introduction alone. We also accept consultations on reviewing surrounding jigs and operations, so please feel free to reach out to us. 【Purpose of Introducing Assembly Processing Machines】 ■ Simplify and automate work ■ Improve and stabilize quality ■ Reduce labor time ■ Minimize differences in labor time among workers ■ Prevent mistakes and avoid defects ～～ ～～ ～～ ～～ ～～ ～～ At KSJ, we custom-manufacture unique automatic machines tailored to our customers' requests and applications. If you have a request such as "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ For those interested, you can visit our factory to see the automatic machines! ～～ ～～ ～～ ～～ ～～ ～～

• Assembly Machine
• Processing Contract
• Contract manufacturing

Our company is engaged in creating efficient and user-friendly production lines that save space. In assembly processing, the arrangement of parts for manufacturing products and the layout of workstations (work processes) can lead to significant differences in manufacturing costs. Currently, we are leveraging the "flow of materials" cultivated through our assembly processing work and aiming to reduce the placement of work-in-progress and delivery boxes within the process using TPS (Toyota Production System). Our motto is to create efficient and space-saving lines, and we are continuously innovating to contribute to cost reduction. ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ Those interested can visit our factory to see the automatic machines! ～～ ～～ ～～ ～～ ～～ ～～ *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract
• others
• Contract manufacturing

At KSJ Co., Ltd., we have established "Work Procedure Manuals" for all production processes, striving to ensure customer satisfaction. In manufacturing environments, especially in companies with a high degree of manual labor, changes in personnel can significantly affect production speed and quality, leading to defects or overtime. Our company is one of those with a considerable amount of manual work, where the skills of the workers play a significant role in the tasks performed. Therefore, we have decided on work procedures and documented them to ensure that the key points of the work are easily understood by anyone. If there are difficulties in performing tasks or alternative methods available, we will consider and implement changes while revising the documentation to pursue ease of work and stability. By doing this, the key points of work and quality are visually communicated to the workers, and anyone can provide almost the same explanation. As a result, the stability of work procedures and the thorough understanding of quality verification points, along with the transmission of know-how regarding the skills of the workers, are dramatically improved, minimizing variations in work speed and quality due to personnel changes, leading to stable quality. *For more details, please feel free to contact us.*

• Processing Contract
• others
• Contract manufacturing

Our company undertakes assembly processing tasks within the factory, including the "shoulder belt anchor," which is the part where the seatbelt for the front seats of the car comes out, as well as the pillar skin wrapping of the "front pillar," which corresponds to both sides of the windshield. In addition to assembly processing of parts, we also engage in the development and sales of original products. 【Automotive Parts】 ■ Shoulder Belt Anchor ■ Front Pillar ■ Seal Rear Door ■ Cover Front ■ Accelerator Pedal ■ Extruded Parts such as Protectors ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automated machines tailored to meet our customers' requests and applications. If you have a request such as "I wish there was something like this," please feel free to contact us, even for products not listed in our catalog. ★ Those interested can visit our factory to see the automated machines! ～～ ～～ ～～ ～～ ～～ ～～ * For more details, please refer to the PDF materials or feel free to contact us.

• Other Auto Parts
• Processing Contract
• Contract manufacturing