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  3. ダイコー 本社
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ダイコー 本社

EstablishmentJune 1984
capital1000Ten thousand
number of employees80
addressOsaka/Nishinari-ku, Osaka-shi/Nanjin Guard 4-4-12
phone06-6657-0374
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last updated:Dec 02, 2025
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有機溶剤・薬品・食品対応 有機溶剤・薬品・食品対応
Rubber products Rubber products
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緩衝・防音・断熱 緩衝・防音・断熱
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List of Our Brand Gaskets and Packing List of Our Brand Gaskets and Packing
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Joint Sheet Comparison Guide for 3 Types

Introducing how to choose Nichias Corporation products No. 1995, 1993, and 1120!

Are you facing any of these concerns: 'I don't know which joint sheet to choose,' 'I'm using a standard product, but it's deteriorating quickly and it's a problem,' or 'I want to achieve higher safety and longer lifespan'? The joint sheet gaskets provided by Nichias Corporation range from general-purpose to high-performance options. In this article, we will focus on three representative grades: the standard product 'No.1995,' the heat-resistant reinforced type 'No.1993,' and the high-grade product 'No.1120,' thoroughly comparing and explaining the differences in their performance and the correct selection methods. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.

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No. 1993 Gasket | Heat-Resistant Reinforced Sheet [Selection Guide]

Explaining the definitive differences from standard products, as well as the correct selection and usage to maximize performance!

"We are troubled by the rapid deterioration of the gaskets in the steam line. With standard joint sheets, hardening due to hot water occurs quickly, necessitating frequent replacements." To address these on-site challenges, Nichias Corporation has developed the steam-resistant reinforced joint sheet gasket "TOMBO No.1993 (Clinsil Super)." In this article, based on technical materials from Nichias, we will thoroughly explain why No.1993 is suitable for steam lines, the secrets behind its excellent performance, the correct selection and usage methods, and how to accommodate special processing. *For detailed content of the column, please refer to the related links. For more information, you can download the PDF or feel free to contact us.*

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No. 1120 Gasket | Heat-resistant, Corrosion-resistant, High-performance Sheet [Selection Guide]

A unique formulation primarily composed of expanded graphite! It demonstrates stable sealing performance over a long period.

"In standard joint sheets, deterioration due to heat and steam occurs quickly." "I want higher reliability against corrosive fluids." Responding to such voices from the field is Nichias Corporation's proud high-grade joint sheet gasket, "TOMBO No.1120 (Clean Seal Top)." In this article, based on technical materials from Nichias, we will thoroughly explain why No.1120 is chosen under harsh conditions, the secrets of its excellent performance, the correct selection and usage methods, and how it accommodates special processing. *For detailed content of the column, please refer to the related links. For more information, feel free to download the PDF or contact us.

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Bulkar No. 6500 Gasket Selection Guide

The standard for general-purpose gaskets! A thorough explanation of basic performance and important precautions at temperatures exceeding 100°C.

"In the utility line of the factory, which gasket is standard and highly reliable?" "I want to select sealing materials that offer excellent cost performance against water and oil." The product that truly meets these basic needs on site and can be called a "standard" is the general-purpose joint sheet gasket "Vulcan No. 6500," provided by Vulcan Corporation for many years. In this article, based solely on the official catalog information provided by Vulcan, we will thoroughly explain why No. 6500 continues to be chosen as a standard product in many workplaces, from its basic performance to the important precautions that must be strictly followed for safe use, from a professional perspective. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

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Characteristics and Precautions of TOMBO No.9096-SGM [In-Depth Explanation]

Balancing "high strength" and "flexibility"! Based on specific numerical information, we will also introduce the performance of SGM gaskets.

Pure fluoropolymer (PTFE) gaskets are widely used in many chemical lines due to their excellent chemical resistance. However, conventional PTFE sheets have a significant challenge: they are prone to "creep (stress relaxation)" and lack long-term sealing stability. To overcome this weakness, Nichias Corporation has developed the "TOMBO No.9096-SGM" (SGM gasket) using special manufacturing technology. This article thoroughly explains the performance of this "high-strength stretched PTFE gasket," which overturns the conventional wisdom of PTFE, as well as important considerations to maximize its capabilities. We aim to assist field engineers and maintenance personnel in solving sealing challenges under more severe conditions. *For detailed content of the column, please refer to the related links. For more information, feel free to download the PDF or contact us.

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TOMBO No.1995 Joint Sheet Selection Guide

Understand the basics of joint sheet gaskets! Important usage precautions are also explained.

"Joint sheets (gaskets)" are widely used in piping systems of factories and plants. Due to their versatility and cost-effectiveness, they are commonly adopted in many sites. However, to fully utilize their performance and prevent leakage issues, it is essential to correctly understand the product's characteristics and to select and handle them appropriately according to the usage conditions. In this article, based on technical materials from Nichias Corporation, we will thoroughly explain the correct way to choose joint sheets, focusing on the representative TOMBO No.1995 (Clinsil Brown), as well as important precautions that must be observed on-site. *For detailed content of the column, please refer to the related links. For more information, you can download the PDF or feel free to contact us.*

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High-Temperature and High-Pressure Gasket Selection Guide | Thorough Explanation by Nichias Corporation

For special environments! Vortex gasket that can withstand high temperatures above 450°C.

Special and harsh environments that cannot be addressed by standard gaskets, such as high temperatures exceeding 450°C, extreme low temperatures, or highly oxidative fluids. The sealing performance under such conditions is a critical issue that affects the safety and productivity of the plant. Careless product selection can lead to immediate leakage accidents. In this article, based on technical materials from Nichias Corporation, we will thoroughly explain the correct selection methods for vortex gaskets and metal gaskets in special environments, as well as important points to maximize their performance. *For detailed content of the column, please refer to the related links. For more information, you can download the PDF or feel free to contact us.

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Vortex Gasket Selection Guide

Introducing the basic structure and components of vortex gaskets, as well as the selection of product series according to usage conditions!

In plants where reliable sealing performance is required under harsh conditions such as high temperature and high pressure, "vortex gaskets" (spiral gaskets) are one of the most trusted sealing materials. However, to maximize their high performance, it is essential to have a deep understanding of the product's structure and to make extremely precise selections tailored to the usage conditions. This article comprehensively explains the correct selection methods from the complex product system of vortex gaskets, as well as precautions to prevent troubles, based on technical materials from Nichias Corporation. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*

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PTFE Cushion Gasket Selection Guide

We will explain how to decode complex product numbers, select them correctly, and important usage precautions!

In chemical plants and lines handling corrosive fluids, the selection of seals is the most critical issue that affects the safety and lifespan of equipment. Among them, the "fluororesin (PTFE) gasket," which boasts excellent chemical resistance, is an indispensable component. However, to fully leverage its high performance, a deep understanding of the product's structure and extremely precise selection tailored to the usage conditions are required. This article comprehensively explains the complex selection methods, processing, and usage precautions, focusing particularly on the "TOMBO No.9010 Naflon PTFE cushion gasket," which has a wide variety of combinations, based on technical materials from Nichias Corporation. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*

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Guide to Gasket Selection and Tightening Techniques

We will explain the understanding of gasket tightening standards, practical tightening methods, and torque management!

In piping flanges of plants and factories, completely preventing fluid leakage is an absolute requirement for safe operation and stable production. To fully utilize the performance of the "gasket," which can be considered the heart of the system, it is essential not only to select the appropriate material for the product but also to choose the right type of flange and implement proper tightening management based on scientific evidence. In this article, we will thoroughly explain specialized knowledge from gasket selection to processing and installation based on technical materials from Nichias Corporation, in a way that can be practically applied on-site. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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What is a flange? A thorough explanation by professionals from types and standards to gasket selection.

This article explains the basic structure of flange joints and thoroughly compares the five main types, including their applications, advantages, and disadvantages!

"Leaks from the piping won't stop," "I don't know which flange or gasket to choose," "I'm struggling with the balance between cost and safety." Piping systems support factories, plants, and social infrastructure. The key to their stable operation lies in the "flanges" that connect pipes and equipment. While they may seem like simple components at first glance, choosing the wrong one can lead to production stoppages, environmental pollution, and even serious accidents. This article comprehensively explains everything from the basic knowledge of flanges to practical selection points for all individuals involved in the design and maintenance of piping systems, including engineers and purchasing personnel. You will learn about the differences in types and standards, the seat shape that affects sealing performance, and most importantly, how to select the right gasket. By reading this article, you will understand it all. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*

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Solving the "troubles" of gasket selection! Fluid compatibility chart (chemical resistance list)

We have prepared a fluid compatibility chart (chemical resistance list) with a manufacturer comparison table!

In the design and maintenance of piping for plants and equipment, gasket selection is extremely important yet one of the most challenging tasks. In particular, confirming compatibility with "fluids" (chemical resistance) is the first hurdle in the selection process. The types of fluids vary widely, including water, oil, gas, and corrosive fluids (acids and alkalis). If the selection is incorrect, there is a risk of serious accidents or production stoppages due to leaks. To solve the "problems" faced by busy design and maintenance personnel, Daiko Co., Ltd., a gasket expert, has prepared a truly useful "Fluid Compatibility Table" as a free white paper (PDF document) for the field. *For more details on the column, you can view it through the related links. For further inquiries, please feel free to contact us.

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Custom processing and selection of gaskets in this one book.

Torque specification table and manufacturer comparison table included! Comprehensive catalog [with technical data].

"I want a large-diameter gasket that is not a standard product." "I want a one-off item precisely processed from the drawing." "I want to quickly confirm the tightening torque for the JIS flange needed for construction." "It takes time to find equivalent products from Nichias or Vulcan." These requests for "custom processing" and the concerns about "selecting standard products." At Daiko, a specialized manufacturer of gaskets and packing, both can be resolved with this one comprehensive catalog. Our company is a processing manufacturer of industrial products with over 50 years of experience. We go beyond mere product sales and respond to various challenges faced by our customers with our technical expertise. *For detailed content of the column, please refer to the related links. For more information, please feel free to contact us.

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[For Boiler Maintenance Personnel] Solving Challenges in Parts Selection

We have prepared a boiler component catalog that condenses water surface gauges, gaskets, custom packing, and a manufacturer comparison chart into one book!

The stable operation of boiler equipment is the foundation of various industries. On the other hand, due to the harsh environment of high temperature and high pressure, consumable parts such as water level gauges, valves, and piping flanges require regular inspections and prompt replacements. However, when selecting parts, challenges such as "not being able to arrange genuine parts in time," "not knowing compatible parts from other manufacturers," and "not knowing where to order custom gaskets" are always present. To everyone involved in the maintenance and upkeep of boilers, we have prepared the Daiko Co., Ltd. 【Boiler Parts Catalog】 (free PDF), which condenses the necessary parts selection, technical data, and a "manufacturer comparison chart" into one book. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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Selection of gaskets for exhaust ducts, incinerators, and dryers.

A unique book from a specialized manufacturer! We have prepared a maintenance catalog for exhaust systems.

"The manhole packing of the incinerator deteriorates quickly at high temperatures." "I can't find a large-diameter gasket that fits the corner flange of the exhaust duct." "For the hot air line of the dryer, I don't need high airtightness, but I want a sealing material that is heat-resistant." Are you struggling to address the sealing and insulation challenges unique to high-temperature, low-pressure exhaust systems with general-purpose gaskets like joint sheets? Maintenance of high-temperature hot air and exhaust lines requires specialized properties such as "heat resistance," "flexibility," and "workability." To solve these issues, Daiko Co., Ltd., a specialized manufacturer of industrial gaskets, has prepared a free PDF catalog focused on the maintenance of high-temperature equipment such as exhaust systems, boilers, and dryers. *For more details on the column, please refer to the related links. Feel free to contact us for more information.

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What is RCF regulation? Transition to safe alternatives AES (biodegradable fibers)

Why "RCF regulations" are a problem now, and how to use AES will also be introduced!

In November 2015, the "RCF Regulation (Revised Labor Safety and Health Law)" was enacted, overturning the conventional wisdom regarding high-temperature insulation materials. RCF (Refractory Ceramic Fiber), which was once the mainstream high-temperature insulation material, became subject to legal management due to concerns about its carcinogenicity. This article answers the fundamental question of "What is the RCF Regulation?" and thoroughly explains why RCF is regulated and why AES (Bio-soluble Fiber) is considered the optimal alternative. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*

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On-site application, basic guide to torque management

Introducing the three major causes of gasket leakage, "insufficient tightening," and examples of countermeasures!

Leakage from gaskets in plant and factory piping flanges is a serious issue that directly leads to production stoppages, energy losses, and significant safety accidents. Many of these troubles are caused by "inadequate management of tightening force," that is, poor construction. In this article, we will explain why "torque management" is essential for gasket sealing, the fundamental theory behind it, and an overview of the three common types of tightening failures (insufficient, excessive, and uneven tightening) along with their examples and countermeasures. *For detailed content of the column, please refer to the related links. Feel free to contact us for more information.*

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Ring Joint Gasket Selection Guide

We will provide a thorough explanation of metal gaskets that excel in high temperature and high pressure sealing!

In the industrial sector, there are extreme high-temperature and high-pressure areas that cannot be reached with composites made of rubber, resin, or non-metals, such as plants, offshore facilities, and pressure vessels. To contain fluids with absolute reliability under such harsh conditions, the "metal gasket," composed entirely of metal, was designed, with the "ring joint gasket" being a representative example. In this article, based on the official product documentation from Vulcan, we will thoroughly explain why ring joint gaskets exhibit high sealing performance, the secrets of their structure, the differences between the two important shapes, "octagonal" and "oval," and the correct material selection and usage to fully utilize their capabilities. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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Rubber Gasket and Packing Selection Guide

We will thoroughly compare 9 types of materials, from NR, NBR, and EPDM to fluororubber!

"Rubber gaskets and packing" support the performance and safety of equipment. However, even when grouped under "rubber," there are many types, each possessing completely different characteristics (such as oil resistance, weather resistance, heat resistance, etc.). If this selection is incorrect, it can lead to serious issues such as "rubber swelling due to oil" or "cracking due to ozone." In this article, we will compare and explain the characteristics of nine major types of rubber materials, providing the foundation for a "selection guide" to help you choose the right product for your application. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

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MG Hassei Board Nichiasu Manufacturing Complete Guide

Introducing high-performance insulation materials that overcome the outdoor insulation enemy "water," along with an important point regarding 150°C!

In plant, factory, and building construction, the greatest enemy of insulation materials is "water." Fiber-based insulation materials such as rock wool and glass wool experience a rapid increase in thermal conductivity once their air layers are replaced by water, resulting in a near-total loss of their insulating function. To address this fundamental issue in outdoor and humid environments, Nichias Corporation has developed the "MG Hassui Board." This high-performance product retains the excellent basic performance of Nichias's renowned rock wool insulation material, "MG Board," while adding powerful "water-repellent performance." In this article, based on Nichias Corporation's official product catalog, we will thoroughly explain why the MG Hassui Board is chosen as an insulation and sound absorption solution for outdoor equipment and humid environments, from the core of its performance to the critical temperature limit of "150°C" that you must absolutely know when selecting it. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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MG Board Nichias Manufacturing Comprehensive Guide

Introducing the optimal solution of rock wool that achieves thermal insulation, sound absorption, and fire resistance!

"I want to reduce heat loss from the factory boiler." "I want to do something about the noise in the machinery room." "I want to use safe, non-combustible, and insulating materials in the building's ducts and partition walls." From plants and factories to building construction and general housing, "insulation (energy saving)," "sound absorption (soundproofing)," and "fire resistance (safety)" are extremely important issues that cannot be overlooked in modern facilities and architecture. The high-performance rock wool insulation material "MG Board" provided by Nichias Corporation meets these diverse demands at a high level with a single material. *For more details on the column, please refer to the related link. For more information, feel free to contact us.

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MG Lasboard Nichias Manufacturing Complete Guide

We introduce metal-reinforced rock wool that balances high-temperature insulation and workability!

In insulation and soundproofing work for plants and factory equipment, the material's "thermal insulation performance" and "sound absorption performance," along with "ease of installation" and "shape retention (durability) after installation," become extremely important. In particular, for complex shapes and vertical surfaces, such as the walls of boilers exposed to high temperatures and the heads of large tanks, the fixation and retention of insulation materials have been long-standing challenges. To meet the conflicting demands of "high-performance insulation" and "reliable workability and durability," Nichias Corporation has developed the "MG Rass Board," which is a high-performance rock wool insulation material reinforced with metal. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*

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MG Belt Nichias Manufacturing Thorough Guide

Introducing the secrets of "fiber vertical" that perfects curved insulation for piping and ducts!

In plant and building construction, the insulation of equipment with "curved surfaces," such as piping, air ducts, and tanks, has always been a challenge for contractors. If flat board insulation materials are forcibly bent during installation, cracks and gaps (heat bridges) can occur, significantly reducing insulation performance. On the other hand, blanket rolls can sometimes make it difficult to maintain the shape during installation. To meet these seemingly contradictory demands of "perfect conformity to curved surfaces" and "ease of installation," Nichias Corporation has developed a high-performance rock wool insulation material called "MG Belt" using its unique technology. *For more details on the column, please refer to the related links. For further inquiries, feel free to contact us.*

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What is a mash seal? A PTFE gasket that you just cut and stick.

In-depth explanation of amazing performance, cost benefits, features, construction methods, and selection!

"I can't wait for custom gaskets with complex shapes that take time to deliver." "I want to use it on a rough sealing surface or a slightly uneven corroded flange surface." "It's a line for corrosive fluids, but I want a reliable sealing material while keeping costs down." In plant maintenance, emergency repairs, or prototype development at job sites, the issues of gasket "shape" and "delivery time" are always challenging problems. Especially in the case of non-standard dimensions or complex shapes, expensive molds and specialized processing are required, leading to increased time and costs. A groundbreaking product that solves these on-site troubles all at once is the "Mushseal," developed by Sumitomo Electric Fine Polymer Co., Ltd. This article thoroughly explains why Mushseal is valued on-site as a "universal repair material," based on the official product information from Sumitomo Electric Fine Polymer Co., Ltd., detailing its incredible performance, cost advantages, and construction know-how to avoid failures. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.

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Basic Guide for New Personnel on Arranging "Gaskets and Packing"

A detailed explanation from basic knowledge to tips for selection, including how to order works from different pieces!

This document is a basic guide for new personnel on the arrangement of "gaskets and packing." It clearly introduces the main types and structures of sealing materials, including non-metallic gaskets (soft gaskets), rubber gaskets, PTFE gaskets, high-performance sheets, and ring joint gaskets. Additionally, it includes a "checklist for material personnel," making it a useful resource. Please feel free to download it and make use of it. [Contents (partial)] ■ What are "gaskets" and "packing" in the first place? ■ The importance of selection: "P-T-F" that must be confirmed on-site ■ [Important] Main types and structures of sealing materials ■ How to arrange standard products (how to communicate the "4 elements" to prevent mistakes) ■ How to arrange O-rings *For more details, please download the PDF or feel free to contact us.

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High-performance rock wool that achieves thermal insulation, condensation prevention, and sound absorption simply by being "wrapped."

MG Mighty Roll Comprehensive Guide! Insulation material that balances high basic performance and excellent workability.

"I want to efficiently insulate and prevent condensation in a large area of air conditioning ducts." "I want to use safe and easy-to-install insulation and sound-absorbing materials on the ceilings and walls of the factory." "I want roll-type insulation material, but I also want to ensure surface strength and moisture resistance." In response to these demands, one of the standard and high-efficiency solutions provided by Nichias Corporation is the roll-type high-performance rock wool insulation material "MG Mighty Roll." This article thoroughly explains why MG Mighty Roll is trusted and widely adopted across such a broad range of fields, focusing on the core of its performance, which is the combination of "rock wool felt" and "high-performance surface materials," the selection methods according to applications, and the "processing technology" that maximizes its excellent material performance to meet on-site needs. *For detailed content of the column, please refer to the related links. For more information, please download the PDF or feel free to contact us.

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The 'One-Touch Revolution' of Pipe Insulation: All About Its Outstanding Performance and Selection

Insulation of piping is essential for energy conservation, condensation prevention, and burn protection!

"Heat dissipation from the plant's steam and hot water piping is putting pressure on energy costs." "Condensation is occurring in the chilled water piping of the air conditioning system, causing problems with mold and rust." "The traditional work of wrapping blanket material around pipes is time-consuming and leads to inconsistencies in construction quality." In response to the challenge of achieving both "standardization and efficiency in installation" and "high insulation performance" in pipe insulation, Nichias Corporation has long provided the perfect answer: the "MG Mighty Cover." This article thoroughly explains why the MG Mighty Cover has gained overwhelming trust as the "de facto standard" for pipe insulation tubes in various sites, from the core of its structure and performance to the correct selection method. *For detailed content of the column, please refer to the related link. For more information, please download the PDF or feel free to contact us.

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A revolutionary kitchen exhaust duct that meets fire resistance standards with a thickness of 20mm.

Comprehensive Guide to Seracover S! With a thickness of just 20mm, it is equivalent to or better than 50mm thick rock wool.

"The fireproof covering of the kitchen exhaust duct in apartment buildings, particularly where it penetrates fire compartments, is a source of concern. With conventional 50mm thick rock wool, the space in the ceiling is compromised, leading to reduced design flexibility. Is there a fireproof material that is easy to install and highly reliable?" In architectural design for apartments and mixed-use buildings, fire prevention measures for kitchen exhaust ducts are an extremely important issue that cannot be overlooked in order to comply with building codes and fire prevention regulations. The revolutionary product "Ceracover S" developed by Nichias Corporation solves the conflicting challenges of "reliable fire resistance" and "space-saving" with its unique technology. This article will thoroughly explain why Ceracover S can achieve the astonishing performance of being "equivalent to or better than 50mm thick rock wool with a thickness of only 20mm," including the secrets of its structure, outstanding performance, and the correct selection method. *For detailed content of the column, please refer to the related links. For more information, please download the PDF or feel free to contact us.*

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Nippon Steel MG Wired Blanket Comprehensive Guide

Conquering high temperatures, vibrations, and curved surfaces! Developed to meet the heavy-duty demands of industrial equipment.

"Insulation materials do not fit well on the curved surfaces of large boiler furnace walls and tanks." "We are having trouble with insulation boards that have shifted or fallen off due to plant vibrations." "We want to 'thicken' the insulation on existing piping, but installation is difficult." "Reliable non-combustible insulation materials are needed in high-temperature areas exceeding 600°C." To meet the heavy-duty demands of industrial equipment for "high-performance insulation," "adaptability to complex equipment shapes," and "mechanical strength to withstand vibrations and self-weight," Nichias Corporation has developed the metal-reinforced roll-type insulation material "MG Wired Blanket." This article thoroughly explains why the MG Wired Blanket is trusted as an absolute insulation solution for large, high-temperature equipment such as plants, from the secrets of its structure to its reliable performance based on JIS standards. *For detailed content of the column, please refer to the related link. For more information, please download the PDF or feel free to contact us.*

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Inoac "C-4305" Comprehensive Guide

Flame-retardant, waterproof, and durable chloroprene rubber sponge!

In selecting waterproof sealants, cushioning materials, and packing materials, there are surprisingly few materials that meet the three elements of "water-stopping ability," "flame resistance," and "weather resistance" at a high level. The reality is that common sponges often have trade-offs, such as "stops water but is flammable" or "flame-resistant but has weak weather resistance." In response to these challenges, the chloroprene rubber (CR) sponge "Gum Sponge C-4305," manufactured by Inoac Corporation, has been chosen as a standard in the industry for many years. In this article, based on the manufacturer's official technical documentation and product characteristics, we will thoroughly explain why C-4305 has gained such trust from many engineers and designers who say, "You can rely on C-4305 for now." We will delve into the secrets of its core performance, including its "closed-cell structure" and "flame-retardant CR formulation," specific applications, and the "processing technology" that allows this material to be shaped flexibly to meet on-site needs. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

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Comprehensive Guide to Insulated Lining Bolts

Resolve "gasket interference" during installation! Insulation bolts that achieve both workability and prevention of galvanic corrosion!

In plant and building piping systems, "corrosion" is the greatest risk factor that shortens the lifespan of equipment and can lead to serious accidents. Among these, "galvanic corrosion" (dissimilar metal contact corrosion) that occurs when different metals are connected progresses rapidly and is a phenomenon for which countermeasures are essential. The standard method to prevent this galvanic corrosion is the use of "insulation kits" (insulation bolts and gaskets). Among these, the "insulation lining bolt," which has the bolt shaft coated with fluororesin, is particularly excellent in terms of workability and reliability, and can resolve installation issues on-site (such as interference with gaskets). This article will thoroughly explain the mechanism of why "galvanic corrosion" occurs, why insulation lining bolts are supported on-site, their structural advantages and specifications, and the appropriate selection methods tailored to on-site standards. *For detailed content of the column, please refer to the related links. For more information, feel free to download the PDF or contact us.

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Thomson Processing (Die Cutting) Comprehensive Guide

Daiko, which manufactures even the "molds" in-house, can achieve ultra-short delivery times and high precision.

The challenges of "cutting processing" in manufacturing sites always lie in balancing "cost," "delivery time," and "accuracy." While dedicated mold presses offer high precision, they come with high initial costs and long lead times. On the other hand, hand cutting and cutting plotters have no initial costs, but they tend to have longer takt times during mass production, resulting in higher unit prices. A suitable solution to this dilemma is the long-established technique known as "Thompson processing (die cutting)." This article will thoroughly explain the basics of Thompson processing, why Daiko is committed to "in-house mold production," its technical advantages, and its ability to handle a wide variety of materials such as joint sheets, rubber, sponge, and PTFE. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.

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The capabilities of food hygiene law compliant white EPDM "EP-5165-W".

Protecting "safety" in food and medical settings! Introducing useful information.

In manufacturing environments where "hygiene management" is the top priority, such as in food, beverages, pharmaceuticals, and cosmetics, the selection of rubber components (gaskets, seals) used is extremely important. This is because it is not only about preventing leaks but also about ensuring safety for the human body (compliance with regulations) and significantly reducing the risk of foreign material contamination. A suitable solution to meet such stringent requirements is the "EP-5165-W" developed by Iruma River Rubber Co., Ltd. This is a special grade of white (white) EPDM (ethylene propylene rubber) that is compliant with food hygiene laws and excels in weather resistance and chemical resistance. In this article, we will thoroughly explain why EP-5165-W continues to be chosen in hygiene management settings from the perspectives of "legal compliance," "color advantages," and "basic performance," and we will introduce our solutions at Daiko Co., Ltd., which process and supply this safe material tailored to the shape of our customers' equipment, starting from just one piece. *For detailed content of the column, please refer to the related link. For more information, please download the PDF or feel free to contact us.

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Comprehensive Guide to Food Sanitation Law Compliance for "Silicone Rubber Sheet SN-50"

Ministry of Health Notice No. 370: Suitable for over 100°C! Introducing useful information.

In the manufacturing environment of products that enter the human mouth, such as food, beverages, pharmaceuticals, and cosmetics, the safety of "rubber packings" and "gaskets" used in equipment is as important, if not more so, than the safety of the products themselves. If harmful substances were to leach from the rubber and contaminate the products, the trust in the company would collapse instantly. Not an ambiguous "food grade," but truly safe silicone rubber based on "solid evidence" from a public testing organization. That is the "Silicone Rubber Sheet SN-50" from Osaka Rubber Co., Ltd. In this article, we will thoroughly explain why SN-50 has gained absolute trust in the food and medical fields, based on the test report (No. 452-21-A-0055) issued by the Chemical Substance Evaluation and Research Institute (CERI), detailing its legal basis and test results. *For detailed content of the column, please refer to the related links. For more information, please download the PDF or feel free to contact us.

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A Comprehensive Guide to Options that Balance "Safety" and "Durability" in Food and Medical Settings

A detailed explanation of the physical properties and resistance data of IF-900 based on the manufacturer's official catalog!

In the manufacturing fields of food, pharmaceuticals, and cosmetics, achieving a balance between "safety (compliance with the Food Sanitation Act)" and "durability (heat and chemical resistance)" is an eternal challenge. While silicone rubber and EPDM are safe and easy to use, they may not withstand high-temperature oils, certain chemicals, or high-pressure steam. This is where "Food Sanitation Act-compliant fluorine rubber IF-900," proudly offered by Iruma River Rubber Co., Ltd., comes into play. IF-900 is a high-grade product that maintains the inherent heat and oil resistance of fluorine rubber while complying with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370). In this article, we will provide a detailed explanation of the physical properties and resistance data of IF-900 based on the manufacturer's official catalog. We will also introduce our processing solutions at Daiko Co., Ltd. to procure this expensive material in the necessary shapes and quantities without waste. *For more detailed content of the column, please refer to the related links. For more information, feel free to download the PDF or contact us directly.*

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Is a "thicker" sheet gasket more reliable? The reason that misconception leads to leaks.

The rules and mechanisms for selecting thickness! Introducing useful information.

The "sheet gasket," which is the most familiar sealing material on site, is widely used due to its convenience of being processed with scissors or cutters, such as joint sheets and fluororesin sheets. However, when it comes to its "thickness," are you not deciding it based on a vague feeling? In fact, the belief that "thicker is stronger and safer" for sheet gaskets is a significant misconception. On the contrary, it is not uncommon for overly thick selections of sheet gaskets to cause critical leakage problems precisely because they are sheet gaskets. In this article, we will thoroughly explain why "thin" is recommended for sheet gaskets, as well as the situations where "thick" is necessary, and the criteria for selection. *For detailed content of the column, please refer to the related links. For more information, feel free to download the PDF or contact us.*

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Causes of Axial Force Reduction and Behavior by Material Type [Technical Explanation]

Explaining the mechanism of "stress relaxation" in gaskets and tightening management!

"A leak occurred from a flange that was supposed to be tightened to the specified torque a few months later." "After performing a re-tightening (hot bolting), the gasket was damaged." Such troubles are not uncommon in the maintenance of plants and piping systems. The main cause cited is the physical phenomenon specific to gaskets known as "stress relaxation." This article will explain the mechanism of stress relaxation, the differences in behavior depending on the material, and appropriate management methods to maintain long-term sealing performance. *For detailed content of the column, you can view it through the related link. For more information, please download the PDF or feel free to contact us.*

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Mechanism and Countermeasures of Sheet Gasket-Specific "Penetration Leakage" [Technical Explanation]

An explanation of the often-overlooked mechanism of "permeation leakage" and why thick gaskets can lead to leaks, along with the physical reasons behind it!

Have you ever been troubled by such inexplicable minor leaks at the piping site? It may not be "interface leakage" that leaks from the gap between the gasket and the flange, but rather "permeation leakage," which leaks through the material of the gasket itself. In particular, when using "sheet gaskets" such as joint sheets, the risk of this permeation leakage is always present. The most effective countermeasure for this is to "make the gasket thinner." In this article, we will explain the often-overlooked mechanism of "permeation leakage" and the physical reasons why thick gaskets can lead to leaks. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

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The Important Relationship Between "Familiarity" and "Thickness" [Technical Explanation]

Leaks from the flange gap! Causes and countermeasures for "face leakage."

"Even after tightening, it keeps dripping from the gap between the flange and the gasket." "When I reused old piping, even though I put in a new packing, it won't stop." "There is rust and scratches on the flange surface, but there is no budget for replacement." The most frequently encountered trouble in piping maintenance is "Interface Leakage." Unlike "permeation leakage," which passes through the material of the gasket itself, this phenomenon occurs when fluid escapes through the "gap" between the gasket and the flange surface. The key to stopping interface leakage is "familiarity." In this article, we will explain why interface leakage occurs and how to approach rough flanges to stop the leakage. *For more detailed content of the column, please refer to the related link. For more information, feel free to download the PDF or contact us.

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Mechanisms of "Thermal Degradation" and "Crazing"【Technical Explanation】

An explanation of the risks of "over-tightening" that should never be done, based on technical materials from Nichias!

In the field of plant maintenance, issues with steam line leaks are never-ending. Many of these problems stem from a "selection mistake" where "joint sheets for general piping (water and oil)" were carelessly used in steam piping. "I thought it would be fine because the catalog said it was heat-resistant up to 150°C." This complacency can be fatal. There are clear physical reasons why only "steam-specific" materials should be used for steam piping. This article will explain the mechanism of "thermal degradation (hardening)" that occurs when the wrong gasket is used, as well as the risks of "re-tightening," which should absolutely be avoided, based on technical materials from Nichias. *For detailed content of the column, please refer to the related links. For more information, you can download the PDF or feel free to contact us.

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Complete Guide to the Structure and Features of Spiral Gasket D1000

Introducing a gasket designed to demonstrate absolute reliability in sealing performance under extremely important conditions!

In this document, we thoroughly analyze the core "structure" and "features" of D1000, explaining why it can withstand harsh environments, while comparing it with other types of gaskets. We provide detailed explanations using diagrams and images regarding the robust sealing mechanism, its decisive role, and the special configurations of the product. This is a valuable reference, so please take the time to read it. 【Contents】 ■ Areas that exceed the limits of joint sheets ■ Features of the spiral gasket D1000 ■ The core of D1000 - The robust sealing mechanism created by the "spiral" structure ■ The decisive role of the "inner and outer rings" in maximizing performance ■ The diverse product configurations and special adaptations of D1000 ■ For complex insulation design and product selection, consult the experts at "Daiko" *For more details, please download the PDF or feel free to contact us.

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Daiko Corporation's "one of the largest" water jet processing in Japan.

Achieving large-diameter processing with zero heat impact. Our top-tier equipment and skilled craftsmanship in Japan will bring your "cutting desires" to life.

"The rubber melts due to heat," "the cross-section gets charred and hardens," "the material is too large to fit in the machine." In the processing of industrial gaskets and seals, the game-changer that solves these issues all at once is "water jet processing." However, while the technology itself is known, the extent to which it can handle materials of various thicknesses and scales varies greatly from one processing company to another. In this article, we will explain the "core" of the water jet technology and the "overwhelming equipment capability" of Daiko Co., Ltd. that maximizes its potential. *For detailed content of the column, please refer to the related links. For more information, feel free to download the PDF or contact us directly.*

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[PFA Tube Thorough Explanation] "Transparency" and Long-Length Piping that Allows You to See Inside

The standard for visualization and long-distance piping! Reasons to choose TOMBO No.9003-PFA explained.

"I want to visually confirm whether liquid is flowing through the pipes." "Since there is a gap between the devices, I want to connect them with a single long tube." When selecting a fluoropolymer tube, the solution to these challenges is the "TOMBO No.9003-PFA Naflon PFA Tube." This high-performance tube possesses incredible chemical resistance and heat resistance comparable to PTFE, while also featuring "translucency" and "continuous molding capability (lengthening)" that PTFE does not have. I will explain its capabilities and applications. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

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Thorough Explanation of PTFE Tubes: The 'Royal Road' of Cost and Performance

Explaining the reasons why TOMBO No.9003 is chosen! Fully demonstrating its properties of "heat resistance, chemical resistance, and non-stick."

From semiconductor manufacturing equipment to chemical plants and electrical insulation applications. As a reliable piping material in harsh environments, the "TOMBO No.9003 Naflon PTFE Tube" has been chosen for many years. In the latest semiconductor processes, ultra-high-performance grades like "PFA-UG" have also emerged, but for general industrial applications, the balance of cost and performance is still best with this "PTFE Tube." We will thoroughly explain its specifications and reasons for being chosen. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

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Semiconductors and LCDs: Extreme Cleanliness

Explaining the reasons why the "PFA-HG tube (TOMBO No. 9003-PFA-HG)" is chosen!

"I want to reduce the particles (micro-particles) in the chemical solution to the absolute minimum." "I want to shorten the piping cleaning (flushing) time and speed up the startup." "Since we use harsh chemical solutions, we need high durability." In the fields of semiconductor and LCD manufacturing, where nano-level precision processing is required, the specifications demanded for piping tubes are becoming increasingly stringent each year. The "TOMBO No.9003-PFA-HG Naflon PFA-HG tube" from Nichias meets these advanced requirements that are difficult to achieve with standard PFA tubes. We will unravel why it is labeled "HG (High Grade)" and its overwhelming specifications. *For detailed content of the column, please refer to the related link. For more information, please download the PDF or feel free to contact us.*

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