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"TOMBO No.1120" is a non-asbestos joint sheet that can cover the practical application areas of asbestos joint sheets. It is a black sheet gasket that contains no asbestos, reinforced with aramid fibers primarily made of expanded graphite. It uses oil-resistant rubber as a binder. Please feel free to contact us when you need it. 【Features】 ■ Usable for saturated steam at 2MPa ■ Excellent heat resistance, steam resistance, and corrosion resistance ■ Resistant to scratches and highly flexible *For more details, please download the PDF or feel free to contact us.
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"Vulcan No. 6500" is a sheet-like gasket material made by mixing a special rubber-based binder with organic and inorganic fibers and a small amount of filler, followed by rolling and vulcanization. It does not contain asbestos fibers, making it suitable as a non-asbestos alternative to asbestos joint sheets. Please feel free to contact us when you need assistance. 【Usage Range】 ■ Water-based fluid pressure resistance: 2MPa / Maximum operating temperature 160℃ ■ Oil-based fluid pressure resistance: 2MPa / Maximum operating temperature 160℃ ■ Gas-based fluid pressure resistance: 1MPa / Maximum operating temperature 160℃ *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our general piping joint sheet 'TOMBO No.1995'. This is a brown non-asbestos joint sheet that contains no asbestos, made by adding inorganic fillers to inorganic fibers and aramid fibers, with oil-resistant synthetic rubber as a binder. The sealing thickness is 1.5mm, and the shape used is a ring type (FR). In cases where maintenance is difficult, vortexes and other methods may be used. 【Usage Range】 ■ Water-based fluid pressure resistance: 2MPa / Maximum operating temperature 183℃ ■ Oil-based fluid pressure resistance: 2MPa / Maximum operating temperature 183℃ ■ Gas-based fluid pressure resistance: 1MPa / Maximum operating temperature 183℃ *For more details, please download the PDF or feel free to contact us.
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The "MG Mighty Cover" is a thermal insulation tube that is lightweight, resistant to bending, and has excellent thermal insulation, heat resistance, and non-combustibility. It has low halogen content, making it excellent for preventing stress corrosion cracking in stainless steel. Please feel free to contact us when you need assistance. 【Features】 ■ Snap-on type for excellent installation workability ■ Uses rock wool as the base material ■ Possesses excellent thermal insulation performance and heat resistance ■ Non-combustible material ■ Products with ALGC coating on the exterior are also available *For more details, please download the PDF or feel free to contact us.
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The "MG Board" is an insulation material that excels in thermal insulation and sound absorption. It is made by adding heat-curing resin as a binder to rock wool and forming it into board shapes, available in JIS grades 1 to 3. Additionally, the surface material of MG Board 080 is treated with ALGC (aluminum glass cloth). 【Features】 ■ Excellent thermal insulation and sound absorption ■ Lightweight and highly flexible, making it easy to handle and process ■ Excellent heat resistance ■ Greatly contributes to energy conservation due to its superior insulation properties ■ Designated as a recycling wide-area contractor *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study of our manhole product processing. A natural rubber coating is applied to a biocompatible dissolvable cloth containing SUS metal, which is then molded into a specified shape. This product can be used as a gasket for combustion equipment such as exhaust gases. Please feel free to contact us when you need our services. 【Case Overview】 ■Features: A gasket molded into a specified shape with a natural rubber coating on a biocompatible dissolvable cloth containing SUS metal. ■Applications: Gaskets for combustion equipment such as exhaust gases. ■Safe Operating Temperature: 800℃ *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study of the processing of core-in gas gaskets (Type P) that we conducted. Natural rubber is applied to glass cloth and molded into a specified shape. These gaskets are used in applications such as doors of furnaces and dryers, dampers, exhaust gas systems, and ducts. Please feel free to contact us when you need assistance. 【Case Overview】 ■ Features: Gasket molded into a specified shape with natural rubber applied to glass cloth ■ Applications: Doors of furnaces and dryers, dampers, exhaust gas systems, ducts, and manholes ■ Safe Operating Temperature: 400℃ *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study of duct products processed by our company. Natural rubber is applied to glass cloth and molded into a specified shape. This product is for ducts used in incinerators and dryers. Please feel free to contact us when you need our services. 【Case Overview】 ■Features: Gasket molded into a specified shape with natural rubber applied to glass cloth ■Application: Gasket for ducts in incinerators and dryers ■Safe Operating Temperature: 400℃ *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our "Ceramic Yarn Rope (Biodegradable)" that we handle. We offer five sizes ranging from 3.2mm to 12.7mm. The lengths (M) available are 200 to 12. Please feel free to contact us when you need to place an order. 【Specifications】 ■ Sizes: 3.2, 4.8, 6.4, 9.6, 12.7 ■ Lengths (M): 200, 90, 50, 23, 12 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our "Glass Yarn." This product is a cord made by twisting heat-resistant glass fiber threads, suitable for steam pipes, exhaust gas packings for oil stoves, and air conditioning duct packings. It has excellent thermal insulation properties and is environmentally friendly as it is non-asbestos. It is used for high-temperature duct seals. 【Lineup】 ■ 3.2mm to 9.6mm / 1kg roll ■ 12.7mm to 19.1mm / 5kg roll *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our ceramic round packing 'D5800-K'. This product is made by weaving glass fibers and ceramic fibers into a corner shape. It has features such as thermal insulation and heat resistance. It is used in exhaust ducts, boilers, combustion equipment, pump seal areas, etc. Please feel free to contact us when you need it. 【Specifications】 ■ Heat resistance temperature: 800℃ ■ Dimensions (mm) ・Nominal diameter: 6.4 to 30.0 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our glass corner packing 'D5400-K'. This product is made by weaving glass fibers and ceramic fibers into a corner shape. It features thermal insulation and heat resistance. It is used in exhaust ducts, boilers, combustion equipment, pump seal areas, and more. Please feel free to contact us when you need it. 【Specifications】 ■ Heat resistance temperature: 400℃ ■ Dimensions (mm) ・ Nominal diameter: 6.4 to 30.0 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our ceramic round packing 'D5800-M'. It is made by braiding glass fibers and ceramic fibers into a rope, designed for thermal insulation and heat resistance. It is used for sealing in boilers and industrial furnaces. We also have the glass round packing 'D5400-M' available. Please feel free to contact us if you need any assistance. 【Specifications】 ■ Heat resistance temperature: 800℃ ■ Dimensions (mm) ・Nominal diameter: 6.4 to 30.0 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our glass round packing 'D5400-M'. It is made by braiding glass fibers and ceramic fibers into a rope, designed for thermal insulation and heat resistance. It is used for sealing in boilers and industrial furnaces. Additionally, we also offer the ceramic round packing 'D5800-M'. Please feel free to contact us when you need it. 【Specifications】 ■ Heat resistance temperature: 400℃ ■ Dimensions (mm) ・Nominal diameter: 6.4 to 30.0 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our ceramic ribbon 'D5800-R'. The heat resistance temperature is 800°C, with dimensions of thickness starting from 4mm, width starting from 25mm, and length starting from 30mm. Additionally, we offer various textile products, including the glass ribbon 'D5400-R' with a heat resistance temperature of 400°C, glass round packing 'D5400-M', and ceramic round packing 'D5800-M'. 【Specifications】 ■ Heat resistance temperature: 800°C ■ Dimensions (mm) ・Thickness: from 4 ・Width: from 25 ・Length: from 30 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our glass ribbon 'D5400-R'. This is a narrow-width woven fabric made from glass fibers, suitable for applications such as sealing materials for large-diameter exhaust ducts, thermal insulation for piping, and burn prevention. It has excellent thermal insulation properties and is environmentally friendly as it is non-asbestos based. Additionally, it is used for high-temperature duct sealing. 【Specifications】 ■ Heat resistance temperature: 400℃ ■ Dimensions (mm) ・ Thickness: 1.6~ ・ Width: 25~ ・ Length: 30 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our ceramic tape 'D5800-T'. This product is woven using a special rubber coating to improve the workability of ceramic fibers, and it is slit into narrow widths. It excels in heat resistance and workability, and its applications include gasket material for large-diameter exhaust ducts, insulation for piping, and burn prevention. 【Specifications】 ■ Heat resistance temperature: 800℃ ■ Dimensions (mm) ・Thickness: 2.0~ ・Width: 15~ ・Length: 30 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our glass tape 'D5400-T'. This product is woven using a tape weaving machine with a special rubber coating to improve the processability of glass fibers, and it is slit into narrow widths. It excels in heat resistance and workability, and its applications include sealing materials for large-diameter exhaust ducts, thermal insulation for piping, and burn prevention. 【Specifications】 ■ Heat resistance temperature: 400℃ ■ Dimensions (mm) ・Thickness: 1.6~ ・Width: 15~ ・Length: 30 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our glass cloth gasket "D5400." This gasket is made by applying natural rubber to glass cloth and shaping it into a specified form. We also offer a baked-on anti-seizing treatment product (graphite treatment) "D5400-G," which improves the release properties with other materials through graphite treatment, making maintenance and replacement easier. Please feel free to contact us when you need it. 【Specifications】 ■ Thickness: t1.6・t3.2~(1 ply t1.6) ■ Safe operating temperature: 400℃ ■ Natural rubber applied to glass cloth *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our biocompatible dissolvable cross gasket, "D5800." With the enforcement of regulations regarding Refractory Ceramic Fibers (RCF), there are now restrictions on the use of ceramic cloth. Our company has transitioned from traditional ceramic cloth to RCF-compliant biocompatible dissolvable cloth. We also offer a baked-on anti-seizing treatment product (graphite treatment) called "D5800-G." 【Specifications】 ■ Thickness: t2・t4~(1 ply t2) ■ Safe operating temperature: 800℃ ■ Contains SUS metal ■ Natural rubber coated on biocompatible dissolvable cloth *For more details, please download the PDF or feel free to contact us.
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Our company consistently manufactures glass cloth, biodegradable cloth, spun products, and high-performance gaskets in-house. By internalizing the rubber solvent coating process on base fabrics and introducing our unique technology and equipment, we have established an efficient production system. We provide high-quality products stably. Additionally, we laminate materials that have undergone rubber coating and shape them to the desired thickness. We can recommend suitable materials based on the usage temperature. [Applications] ■ Various gaskets (manholes, handholes, flanges, etc.) ■ Sealing materials for high-temperature environments such as exhaust gases and hot air ■ Expansion joints, bellows *For more details, please download the PDF or feel free to contact us.
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In the maintenance of exhaust ducts and combustion equipment, reliable sealing in high-temperature environments is essential for safe operation and environmental protection. Daiko is one of the few specialized manufacturers that consistently handles everything in-house, from the selection of heat-resistant materials such as glass cloth and biodegradable cloth to its unique "rubber coating process" and the final production of gasket products. *For detailed content of the column, please refer to the related link. For more information, please download the PDF or feel free to contact us.*
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"We need a large-diameter joint sheet gasket exceeding φ3000, but we cannot find a vendor that can process it. It requires a special shape and high processing precision. The plant's scheduled maintenance is approaching, and we would like a quick turnaround." DaiCo will solve these challenges. By combining one of Japan's largest water jet processing machines with years of expertise, we provide high-precision and short-lead-time gasket processing services that meet our customers' stringent requirements. *For detailed information on the column, please refer to the related link. For more details, please download the PDF or feel free to contact us.*
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"I want to process rubber with a thickness of 100mm." "Since it's a prototype, I want to make it without a mold." "I want you to cut complex shapes with high precision." Daiko's water jet processing solves these challenges of thick and precision rubber processing. We accommodate a variety of materials, from natural rubber to fluorine rubber, and faithfully reproduce various shapes from just one of your drawings. *You can view the detailed content of the column through the related links. For more information, please download the PDF or feel free to contact us.
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Is work on-site being halted due to issues like 'leaking from the packing' and 'despite multiple repairs, the cause cannot be identified'? In this article, we will thoroughly explain the three main causes of packing leaks and provide specific countermeasures that can be implemented from a practical perspective. We encourage equipment maintenance personnel and site leaders to make use of this information. *For detailed content of the column, please refer to the related link. For more information, feel free to download the PDF or contact us.
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In food factories and manufacturing lines, the gaskets used are extremely important components that are directly related to the safety of the products. If, by any chance, harmful substances migrate (leach) into the food due to the material of the gasket, it could lead to serious health issues or product recalls. Therefore, gaskets that come into direct contact with food or may come into contact with it must meet the strict safety standards set by Japan's Food Sanitation Act. This article clearly explains the important points for selecting safe gaskets that comply with the Food Sanitation Act. *For detailed content of the column, please refer to the related link. For more information, feel free to download the PDF or contact us.*
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Vortex gaskets are used in many plants and facilities due to their excellent sealing performance. However, to maximize their performance, appropriate product selection during the design phase and correct handling during installation are essential. This article comprehensively explains important precautions for using vortex gaskets. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*
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Joint sheet gaskets are used in a wide range of fields as sealing materials for piping. However, to maximize their performance and ensure safe use, it is essential to select the appropriate type based on the fluid and usage conditions, as well as to carry out correct installation. This article explains the selection criteria for joint sheet gaskets, as well as important points to consider during installation and maintenance. *For detailed content of the column, please refer to the related link. For more information, feel free to download the PDF or contact us.
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We offer high-precision water jet processing of various gaskets, including the Nichias joint sheet "TOMBO No.T1995," which boasts high versatility and reliability. Since processing is based on CAD data, complex shapes can be reproduced with precision. As no die is required, initial costs such as molds can be reduced, allowing for flexible responses to small lots starting from a single prototype at low cost and short delivery times. Additionally, because cutting is done with water flow, high-quality finishes are achieved without thermal impact on the material. We can accommodate large sizes up to 4000mm x 5500mm and process large-diameter gaskets with precision. 【Features】 ■ Capable of precise reproduction of complex shapes ■ No die required, reducing initial costs such as molds ■ Flexible response to small lots starting from a single prototype at low cost and short delivery times ■ Achieves high-quality finishes without thermal impact on the material ■ Accommodates large sizes up to 4000mm x 5500mm *For more details, please refer to the related links or feel free to contact us.
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Our company specializes in the processing of PTFE, and we handle not only standard PTFE but also various types of "filled PTFE," which is designed to minimize creep (deformation) even in high-temperature environments. PTFE is resistant to almost all acids, alkalis, and organic solvents, making it extremely chemically stable. It conducts very little electricity and has high insulation properties, along with excellent high-frequency characteristics, which makes it widely used in the electrical and electronic fields. We propose suitable materials tailored to the required performance, such as heat resistance, chemical resistance, and sliding properties, as well as the customer's usage environment and applications. With years of experience and know-how, we turn high-quality products into reality. 【Features】 ■ Various types of "filled PTFE" that minimize creep (deformation) even in high-temperature environments ■ Proposals for suitable materials based on required performance such as heat resistance, chemical resistance, and sliding properties ■ Recommendations for appropriate materials based on the customer's usage environment and applications *For more details, please refer to the related links or feel free to contact us.
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The main reason for flange galvanic corrosion is that when different metals come into contact and an electrolyte (such as water or moisture) is present, a battery circuit is formed due to the potential difference, causing the metal with the lower potential to corrode. In particular, galvanic corrosion is likely to occur with combinations of metals that have a large potential difference, such as iron and stainless steel, or iron and aluminum. By inserting insulating materials between the contact points of flanges or between flanges and bolts/nuts, the battery circuit can be interrupted, preventing galvanic corrosion. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.
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Gaskets are sealing materials used at the joints of machinery and piping, primarily serving to prevent fluid leaks. In plant maintenance and machinery equipment, gaskets are very important components. However, if their selection and management are mishandled, there is a risk of serious accidents or production stoppages. If you have any concerns or requests regarding gaskets, please feel free to consult us. Based on our years of experience and expertise, we will do our utmost to support you in solving your challenges. *For detailed content of the column, you can view it through the related links. For more information, please do not hesitate to contact us.
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As of November 1, 2015, the amendment to the Labor Safety and Health Act has made Refractory Ceramic Fibers (RCF) subject to regulations aimed at preventing health hazards to workers. With this amendment, RCF has been designated as a substance that requires labeling and classified as a Category 2 substance under the management of specific chemical substances, thus subjecting it to stricter preventive regulations. In response to this RCF regulation, Daiko has completely switched from traditional ceramic cloth to a safer, bio-soluble ceramic cloth. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us.*
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Asbestos is a naturally occurring fibrous mineral, also known as "sekimen" and "ishi-wata." Its fibers are very fine, making it easy to disperse in the air, and inhalation poses a risk of health damage. In 1975, the spraying of asbestos exceeding 5% by weight was generally prohibited. This marked the first step in asbestos regulation. In 1995, the spraying of asbestos exceeding 1% by weight was generally prohibited, and at the same time, the manufacture, import, transfer, provision, and use of highly carcinogenic amosite (brown asbestos) and crocidolite (blue asbestos) were completely banned. *For detailed information, please refer to the related links. For more information, feel free to contact us.
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Gaskets and packing are both sealing materials that prevent the leakage of liquids and gases, but they are clearly distinguished by the "movement" of the places where they are used. In simple terms, gaskets are used in stationary places, while packing is used in moving places. A gasket is a sealing material used in stationary parts. When fixing parts together with bolts or similar fasteners, it is inserted between them to eliminate gaps, preventing internal fluids from leaking and external foreign substances from entering. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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Are there any issues regarding leak prevention in PVC piping? "When I tried to stop the leak by tightening it strongly, the flange broke." "The tightening is inconsistent among workers, leading to unstable construction quality." "I thought I had tightened it properly, but it's still leaking." Unlike metal, PVC piping cannot be tightened with excessive force. Therefore, a delicate balance is required with standard sheet gaskets to ensure that they "do not leak but also do not break from over-tightening," which always carries the risk of leakage. *For more details, you can view the related links. Please feel free to contact us for more information.
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The main difference between FF type gaskets and RF type gaskets is the shape and area of the sealing surface. Consequently, the shape of the flanges used and their suitable applications differ. FF stands for "Flat Face," which is referred to as "zenmenza" in Japanese. The gasket has a disc shape with bolt holes that covers the entire flat surface of the flange (full face gasket). Because the gasket is tightened over a large area, the pressure applied to any one part (surface pressure) is lower. RF stands for "Raised Face," which is referred to as "heimenza" in Japanese. The shape of the flange: the inner diameter side of the sealing surface is raised. Sealing occurs at this raised portion. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us.
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O-rings, gaskets, and packing are all types of seals that prevent the leakage of liquids and gases, but they differ in their usage and shape. An O-ring is a ring-shaped seal with a cross-section that is O-shaped, as its name suggests. It utilizes the elasticity of the material to be compressed when fitted into a groove, thereby achieving a sealing effect. When used for motion, it is a type of packing, and when used for fixing, it is a type of gasket. Due to its simple structure, low cost, and high sealing performance in a compact space, it is used in a wide range of fields, including automobiles, hydraulic and pneumatic equipment, and home appliances. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us.
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The vortex gasket is an essential sealing component for the joints of piping flanges used under harsh conditions such as high temperature and high pressure, due to its excellent sealing performance and durability. The vortex gasket (spiral gasket) is made by alternately winding a thin metal strip (hoop) with a V-shaped cross-section and a soft non-metallic material (filler) that has cushioning and sealing properties. Regarding its structure and features, the metal hoop serves as the framework, providing strength and resilience to the gasket. The filler material fills the gaps, demonstrating high sealing performance. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*
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An asbestos joint sheet is a type of sheet-like gasket used at the flange of piping and the joints of equipment. As the main raw material, asbestos, which has excellent heat resistance, chemical resistance, and strength, was used. Natural rubber or synthetic rubber is added as a binder. This creates flexibility and sealing properties. Chemicals and fillers are mixed in to enhance other performance characteristics. Manufacturing and use are generally prohibited. There is a transition to "non-asbestos (non-as) joint sheets" that do not use asbestos. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.
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The RoHS Directive, established by the EU, is a regulation that restricts the use of certain hazardous substances in electrical and electronic equipment, making it an unavoidable environmental regulation for manufacturers worldwide. The RoHS Directive limits the presence of the following 10 substances in electrical and electronic equipment as part of EU environmental regulations. The regulated substances are lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls, polybrominated diphenyl ethers, butyl benzyl phthalate, dibutyl phthalate, bis(2-ethylhexyl) phthalate, and diisobutyl phthalate. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.
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We would like to introduce the "Laser Processing Machine" that we own. This machine tool was developed for applications that require machining that is difficult to achieve using conventional cutting tools or blades by utilizing laser light for cutting and machining. Since it processes without contact, the material does not deform due to stress or pressure during processing. By linking with image processing software and directly transferring data to the processing machine, the need for creating molds or casts, which was previously necessary, has been eliminated, allowing for a wide variety of processing. 【Features】 ■ Capable of processing a wide variety of materials ■ Processing area: 1200X2400 (mm) *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the "press processing machines" that we own. The manufacturing of sheet gaskets using press processing machines and Thomson dies is an efficient processing method that combines high productivity with the ability to accommodate diverse shapes. Especially in mass production, using Thomson dies, which have relatively low mold production costs, makes it possible to reduce the cost per product. Our company owns a number of presses, including large presses of 300t and 100t, as well as high-speed automatic machines, enabling mass production. 【Features】 ■ An efficient processing method that combines high productivity with the ability to accommodate diverse shapes ■ In mass production, using Thomson dies, which have relatively low mold production costs, makes it possible to reduce the cost per product ■ Owned presses: large presses (300t/100t), high-speed automatic machines, etc. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce our "Plotter (with Router Function) Processing Machine." This processing machine is capable of cutting sheet materials using the plotter function, as well as machining with the router function. By combining cutting and machining, it allows for more complex shapes and three-dimensional processing. Additionally, materials that are difficult to process with a plotter, such as thicker or harder materials, can be processed using the router function. 【Features】 ■ By combining cutting and machining, it enables more complex shapes and three-dimensional processing. ■ It can automatically process from CAD data, making it easy to create even complex shapes. ■ Processing area: 1500 X 2000 (mm) *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the "Water Jet Cutting Machine" owned by Daiko Co., Ltd. A water jet is a water pressure cutting machine that uses high-pressure water as the cutting medium, and it processes materials by injecting high-pressure water through a cutting nozzle that uses a diamond orifice. By changing the injection nozzle according to the processing material, it is possible to produce high-quality products in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. 【Features】 - No heat generation as tools such as blades and drills do not come into contact with the material. - Processing range of 4000W x 5500L, one of the largest in Japan. - No molds required. - Since molds are not required, small lot production can be accommodated without incurring high costs. - Non-contact cutting processing is possible for products. *For more details, please download the PDF or feel free to contact us.
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