ケイアイワールド Product Lineup

The "Kōki Series" ultra-hard end mills (square end mills) utilize ultra-fine particle carbide with excellent wear resistance and toughness, along with a coating that offers high hardness and oxidation resistance, making them suitable for mold processing and part machining. These affordable, high-precision, and high-performance ultra-hard end mills assist in improving customer machining efficiency and achieving cost reductions. They can be used in various situations, including high-speed rotation, high-speed feed, compatibility with a wide range of materials, processing of high-hardness materials, and hardened steel. *For more details, please refer to the PDF or contact us.*

• End Mills

The ultra-hard ball end mill "Ieyasu Series" features an ultra-fine particle carbide alloy with excellent wear resistance and toughness, along with a coating that offers high hardness and oxidation resistance, making it suitable for mold cutting. It helps improve processing efficiency for customers and achieves cost reduction. This is an inexpensive, high-precision, high-performance ultra-hard ball end mill. It can be used in various situations such as high-speed rotation, high-speed feed, compatibility with a wide range of materials, deep cutting, and graphite processing. *For more details, please refer to the PDF or contact us.

• End Mills

Our company has been in business for 28 years, primarily focusing on the regrinding of cutting tools, providing services that large manufacturers cannot offer. In the field of "cutting tool regrinding," we use specialized machines to automatically cut to specified dimensions, including four-flute ball end mills, unequal flute regrinding, and laser engraving of outer dimensions. We have achieved an average cost reduction of 22% through the reuse of expensive tools. In addition to standard stock items, we can accommodate various tools upon request. We manufacture special cutting tools by applying a wide variety of work materials and coating treatments according to processing conditions. Based on our production record of 1.3 million units, we can also handle carbide materials and special shapes. Our sales representatives for regrinding directly visit customers to check the condition of cutting tools, which has been well-received by customers as it makes it easy to reach out when they have concerns. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our company has been in business for 28 years, primarily focusing on the regrinding of cutting tools in Aichi Prefecture, providing services that large manufacturers cannot offer. In the field of "cutting tool regrinding," we use specialized machines to automatically cut to specified dimensions, including four-flute ball end mills, unequal flute regrinding, and outer dimension laser engraving. We achieve an average cost reduction of 22% through the reuse of expensive tools. Additionally, we handle a wide range of cutting tools from major manufacturers and can accommodate various tools upon request, even those not in standard stock. We manufacture special cutting tools with a variety of work materials and coating treatments tailored to processing conditions. Based on a production record of 1.3 million units, we can also handle carbide materials and special shapes. [Examples of Special Cutting Tools] - Straight Neck Ball End Mill R1.0, neck length 10mm - High Helical Radius End Mill Φ6-R0.5, 6 flutes - Straight Neck Radius Φ4-R0.1, neck length 25mm *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

We would like to introduce our cutting tool coating, "MAYURA." The coating colors are Rainbow/Rainbow Black. The friction coefficient (dry) is <0.10, and the processing temperature is <150°C. Please feel free to contact us if you have any requests. 【Specifications (partial)】 ■ Coating material: ta-C ■ Hardness HIT (GPa): >65 ■ Friction coefficient (dry): <0.10 ■ Maximum operating temperature (°C): >500 ■ Film thickness (μm): 0.3, 0.8, 1.5 *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Coating Agent
• Other metal materials

We would like to introduce our cutting tool coating 'DIAMOND'. The hardness (Hv0.05) is 8,000/10,000, and the friction coefficient (against SUJ-2, dry) is 0.51-0.2. The color tone is black-gray, and the maximum operating temperature is 300℃. Please feel free to contact us if you have any requests. 【Specifications】 ■ Hardness (Hv0.05): 8,000/10,000 ■ Friction coefficient (against SUJ-2, dry): 0.51-0.2 ■ Film thickness (μm): 1-10 ■ Maximum operating temperature (℃): 300 ■ Color tone: Black-gray *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Coating Agent
• Non-ferrous metals

We would like to introduce the coating 'DLC' for cutting tools that we handle. The friction coefficient (against SUJ-2, dry) is 01-02, with a color tone of black-gray. The maximum operating temperature is 350°C, and the film thickness is 1-2.5μm. Please feel free to contact us if you have any requests. 【Specifications】 ■ Hardness (Hv0.05): 2,500 ■ Friction coefficient (against SUJ-2, dry): 01-02 ■ Film thickness (μm): 1-2.5 ■ Maximum operating temperature (°C): 350 ■ Color tone: Black-gray *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Coating Agent
• Other metal materials

We would like to introduce our cutting tool coating, 'OS-C (CrSiN type).' The hardness (Hv0.05) is 2,500, and the maximum operating temperature is 1,000°C. The film thickness is 3-5μm, and the color tone is silver. Please feel free to contact us if you have any inquiries. 【Specifications】 ■ Hardness (Hv0.05): 2,500 ■ Coefficient of friction (against SUJ-2, dry): 0.4 ■ Film thickness (μm): 3-5 ■ Maximum operating temperature (°C): 1,000 ■ Color tone: Silver *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Coating Agent
• Other metal materials

We would like to introduce our cutting tool coating 'OS-T (TiSi-based)'. The film thickness is 2-4μm, the color tone is copper-gold, and the hardness (Hv0.05) is 3,500. The friction coefficient (against SUJ-2, dry) is 0.55. Please feel free to contact us if you have any requests. 【Specifications】 ■ Hardness (Hv0.05): 3,500 ■ Friction coefficient (against SUJ-2, dry): 0.55 ■ Film thickness (μm): 2-4 ■ Maximum operating temperature (℃): 1,100 ■ Color tone: copper-gold *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Coating Agent
• Other metal materials

We would like to introduce our cutting tool coating, 'LATUMA'. The coefficient of friction (against SUJ-2, dry) is 0.25, with a maximum operating temperature of 1,100°C. The hardness (Hv0.05) is 3,000. Please feel free to contact us if you have any inquiries. 【Specifications】 ■ Hardness (Hv0.05): 3,000 ■ Coefficient of friction (against SUJ-2, dry): 0.25 ■ Film thickness (μm): 1-6 ■ Maximum operating temperature (°C): 1,100 ■ Color tone: violet gray *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Coating Agent
• Other metal materials

We would like to introduce our cutting tool coating, 'TISINOS'. The coating material is AITiSiN-based, with a hardness HIT of 38 +/- 1 GPa. The maximum operating temperature is 1,000°C, and the processing temperature is <500°C. Please feel free to contact us if you have any inquiries. 【Specifications】 ■ Coating material: AITiSiN-based ■ Hardness HIT (GPa): 38 +/- 1 ■ Compressive stress (GPa): -3.1 +/- 1 ■ Maximum operating temperature (°C): 1,000 ■ Processing temperature (°C): <500 ■ Coating color: Bronze *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Coating Agent
• Other metal materials

We would like to introduce our cutting tool coating 'TiN'. The color is golden, the hardness (Hv0.05) is 2,300, and the film thickness is 1-5μm. The maximum operating temperature is 600℃. Please feel free to contact us if you have any requests. 【Specifications】 ■ Hardness (Hv0.05): 2,300 ■ Coefficient of friction (against SUJ-2, dry): 0.4 ■ Film thickness (μm): 1-5 ■ Maximum operating temperature (℃): 600 ■ Color: Golden *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Coating Agent
• Other metal materials

We would like to introduce our cutting tool coating 'G6'. The maximum operating temperature is 1,100°C, and the film thickness is 1-6μm. The friction coefficient (against SUJ-2, dry) is 0.35. Please feel free to contact us if you have any inquiries. 【Specifications】 ■ Hardness (Hv0.05): 3,200 ■ Friction coefficient (against SUJ-2, dry): 0.35 ■ Film thickness (μm): 1-6 ■ Maximum operating temperature (°C): 1,100 ■ Color tone: Blue-gray *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Coating Agent
• Other metal materials

We would like to introduce our cutting tool coating 'TiAIN'. The hardness (Hv0.05) is 3,300, and the friction coefficient (against SUJ-2, dry) is 0.3-0.35. The color tone is violet gray. Please feel free to contact us if you have any requests. 【Specifications】 ■ Hardness (Hv0.05): 3,300 ■ Friction coefficient (against SUJ-2, dry): 0.3-0.35 ■ Film thickness (μm): 2-5 ■ Maximum operating temperature (°C): 900 ■ Color tone: violet gray *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools
• Coating Agent
• Other metal materials

Our company has taken the lead in equipping NC automatic machines and has been engaged in regrinding processes. Our achievements have received high evaluations and strong trust from various manufacturing industries, including automotive-related companies, computer-related companies, and home appliance manufacturers. 【Equipment Owned (Excerpt)】 - NC Precision Tool Grinding Machine - Universal Tool Grinding Machine - Drill Grinding Machine - Automatic Cutting Machine - Precision Tool Microscope - Roundness Measuring Instrument - Laser Marker - Laser Scanning Micrometer - Precision Tool Measuring Instrument *For more details, please download the PDF or contact us.

• Other cutting tools

Our company has 30 years of experience in regrinding various cutting tools, and our corporate motto is to live together with our customers. As a factor for cost reduction, we are advancing automation with the aim of becoming a smart factory ahead of the industry. We have the equipment to regrind all types of cutting tools, capable of processing a wide range from small to large diameters. *For more details, please download the PDF or contact us.

• Other cutting tools

This product has been developed through research and development by a supplier with over 100 years of experience in powder metallurgy and more than 1,000 patents and utility models. You can choose the ultra-hard material "CT-GS20Y," which achieves performance equivalent to the premium grade currently in use and sustainable production. Please feel free to contact us if you are looking for cutting tools that can reduce CO2 emissions. 【Features】 - The carbon dioxide emissions per kilogram of cemented carbide are 2.6 kg. - As a premium grade with the highest performance, it achieves an exceptionally low carbon hot print. - The investigation and calculation of the product's carbon hot print (RCF) are based on the corporate carbon hot print (CCF) verified at our production site in Austria. *For more details, please download the PDF or contact us.

• Other cutting tools

We assist in improving your processing efficiency and achieving cost reduction. Affordable, high-precision, and high-performance carbide end mills have made a comeback. The "Kikuni Series" features ultra-fine particle carbide with excellent wear resistance and toughness, along with a coating that offers high hardness and oxidation resistance. 【Product Lineup】 - 2-flute square end mill - 4-flute square end mill - 4-flute high helical end mill - 6-flute high helical end mill - Coating - After-sales service *For more details, please download the PDF or contact us.

• Other cutting tools

We assist in improving your processing efficiency and achieving cost reduction. Affordable, high-precision, and high-performance carbide ball end mills have made a comeback. The "Ieyasu Series" features ultra-fine particle carbide with excellent wear resistance and toughness, along with coatings that offer high hardness and oxidation resistance. 【Product Lineup】 - 2-flute ball end mill - 2-flute ball end mill with long shank - 2-flute tapered neck ball end mill - 2-flute straight neck ball end mill - 2-flute ball end mill for graphite - 2-flute DIA-coated ball end mill for graphite - Coatings - After-sales service *For more details, please download the PDF or contact us.

• Other cutting tools

With the motto "Living together with our customers," Kei Ai World reflects customer feedback in its products. Our sales representatives visit customers directly, gather their opinions and requests in detail during the collection and delivery process, and utilize our technology to create satisfactory products. This time, we conducted interviews with our employees (Kanto Sales Department) to share the voices from the field. 【Interview Content】 ■ What prompted you to join the company? ■ What was your first challenging experience? ■ Please tell us about the basic job responsibilities. ■ What do you find rewarding in your current role? ■ What do you want to achieve in the company in the future? *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

With the motto "Living together with our customers," Kei Ai World reflects the voices of our customers in our products. Our sales representatives visit directly, collect feedback, and carry out delivery operations, carefully listening to customer opinions and requests to realize satisfactory products through our technology. This time, we conducted interviews with our employees (Manufacturing Department) to share the voices from the field. 【Interview Content】 ■ What prompted you to join the company? ■ What was your first challenging experience? ■ Please tell us about the basic content of your work. ■ What do you find rewarding in your current role? ■ What do you want to achieve in the company in the future? *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Regarding the coatings that significantly affect the lifespan of the tools we offer, we can collaborate with Japan EriCon Balzers Co., Ltd. to select the most suitable coating for each user. We have a wide range of options, from "TiAIN" with a hardness of [Hv0.05] 3,300 to "DIAMOND" with hardness levels of [Hv0.05] 8,000/10,000. You can find the perfect coating for a variety of work materials and processing conditions. 【Coating Lineup (Partial)】 ■TiAIN ■TiCN ■HELICA ■OS-C ■DLC *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

In the mold industry, especially for molding applications, precise machining accuracy and tool durability are required. If the cutting edge of the tool chips or breaks, it can directly lead to a decline in the quality of molded products and a decrease in production efficiency. Before disposing of them, please consider our recycling processing. We will process the materials entrusted to us by our customers using new manufacturing technologies to restore them to like-new condition. By cutting out only the usable parts and reviving them, we contribute to reducing waste and minimizing environmental impact. 【Usage Scenarios】 - When wear or damage occurs to carbide tools used for molding molds - When you want to achieve both cost reduction and environmental impact reduction 【Benefits of Implementation】 - Reduction in the cost of purchasing new tools - Reduction in environmental impact due to decreased waste - Maintenance of productivity through the extension of tool life

• Processing Contract

In the semiconductor industry, particularly in the field of wafer cutting, precise and stable processing accuracy is required. The loss or wear of cutting tool edges can directly lead to a decline in cutting quality and a deterioration in yield. Tools that have previously had to be discarded can once again demonstrate their performance through our recycling process. We also accommodate changes to shapes based on customer requests, reviving them as optimal tools for wafer cutting. 【Usage Scenarios】 - Tool wear and damage during wafer cutting - Extension of tool life in precision machining - Achieving both cost reduction and waste reduction 【Benefits of Implementation】 - Maintenance and improvement of cutting quality - Stabilization of productivity - Reduction of environmental impact

• Processing Contract

In the medical device industry, particularly in implant manufacturing, high-precision machining is required, making the quality of cutting tools directly linked to the reliability of the products. Worn or damaged carbide tools not only lose their ability to perform precise machining but also increase the risk of producing defective products. Therefore, proper maintenance and replacement of tools are essential. Our company addresses these challenges by utilizing our new manufacturing technology to regenerate and process carbide tools entrusted to us, restoring them to like-new condition. 【Usage Scenarios】 - Precision machining in implant manufacturing - Reuse of worn or damaged carbide tools - Addressing diverse machining needs through shape modification 【Benefits of Implementation】 - Reduction in the cost of purchasing new tools - Decrease in waste volume, leading to reduced environmental impact - Maintenance of stable machining accuracy

• Processing Contract

In the construction machinery industry, durable tools that can withstand harsh working conditions are in high demand. Particularly in the processing of heavy machinery parts, high precision and long lifespan are directly linked to maintaining production efficiency and reducing costs. Broken or damaged carbide tools can lead to work interruptions and decreased processing accuracy, potentially resulting in unexpected cost increases. Our company addresses these challenges by utilizing new manufacturing technologies to process carbide tools from materials entrusted to us by customers, restoring them to like-new condition. Tools that would otherwise have to be discarded can be revitalized by utilizing their usable parts, contributing to a reduction in environmental impact. 【Usage Scenarios】 - Cutting processing of heavy machinery parts - Tool usage in harsh environments - High frequency of replacements due to tool damage or wear 【Benefits of Implementation】 - Reduction in tool costs - Maintenance and improvement of production efficiency - Reduction in waste volume

• Processing Contract

In the energy industry, particularly in the manufacturing and maintenance of turbine blades, high-precision and durable cutting tools are essential. Damage or breakage of the tool's cutting edge directly leads to a decrease in processing accuracy and a decline in production efficiency, which can also affect the quality of the final product. In response to these challenges, our company offers the regeneration and recycling processing of carbide tools using new manufacturing technologies. We maximize the use of usable parts from tools that may be discarded, reviving them as tools with performance comparable to new ones. This also contributes to waste reduction and a decrease in environmental impact. 【Utilization Scenarios】 - Precision machining of turbine blades - Reuse of damaged or broken carbide tools - Addressing diverse processing needs through shape modification 【Effects of Implementation】 - Reduction in the cost of purchasing new tools - Decrease in environmental impact due to reduced waste - Maintenance and improvement of processing accuracy

• Processing Contract

In the aerospace field, precision machining of components requires high accuracy and reliability. Especially when performing complex shapes or fine machining, the sharpness and durability of the tools directly impact the quality of the products. Situations where carbide tools can no longer be used due to chipping or wear lead to increased costs and potential environmental burdens. Our company utilizes new manufacturing technologies to regenerate and recycle carbide tools entrusted to us, restoring them to a condition similar to new. This helps reduce the number of tools discarded and contributes to addressing environmental issues. 【Application Scenarios】 - Cutting machining of precision components in the aerospace field - Manufacturing of parts requiring complex shapes or fine machining - Reduction of production stoppage risks due to tool wear or damage 【Benefits of Implementation】 - Reduction in the cost of purchasing new tools - Decrease in environmental impact through reduced waste - Achievement of precision machining with stable quality

• Processing Contract

In the furniture manufacturing industry, high-quality carbide tools with excellent cutting performance are essential to enhance the precision of wood processing and achieve beautiful finishes. Chipped or worn tools can lead to processing defects and decreased work efficiency. Our company utilizes technology for manufacturing new tools to regenerate carbide tools entrusted to us by customers to a like-new condition. Tools that would otherwise have to be discarded can be revitalized by selecting usable parts and processing them, allowing them to be used effectively on-site once again. [Usage Scenarios] - Cutting and shaping wood in furniture manufacturing - Used carbide tools in various woodworking machines [Benefits of Implementation] - Cost reduction through tool lifespan extension - Maintenance of stable processing quality - Reduction of environmental impact through waste reduction

• Processing Contract

In the textile industry’s cutting process, sharp tools are essential for stable production. Worn or broken carbide tools can affect cutting accuracy, potentially leading to decreased production efficiency and material waste. Our company utilizes technology for manufacturing new tools to process materials entrusted to us by customers as if they were brand new. Tools that would otherwise be discarded are cut to utilize only the usable parts, giving them a new lease on life. This also contributes to reducing waste. 【Usage Scenarios】 - Cutting processes for textile products - Cutting of thick or special materials - When production losses occur due to decreased tool sharpness 【Benefits of Implementation】 - Cost reduction through tool longevity - Maintenance of stable cutting quality - Reduction of environmental impact through waste reduction

• Processing Contract

In the packaging process of the food processing industry, precise cutting and shaping in a hygienic environment are required. Therefore, the carbide tools used must have high precision and durability. Tools that have blade defects or wear can lead to defective packaging materials and decreased production efficiency. Our company utilizes new manufacturing technologies to process carbide tools entrusted to us by customers, restoring them to like-new condition. Tools that would otherwise have to be discarded can be revitalized by utilizing their usable parts, contributing to cost reduction and a decrease in environmental impact. 【Usage Scenarios】 - Cutting films and sheets on packaging lines - Responding to wear and damage of carbide tools used in molding dies - Processing needs for special shapes 【Benefits of Implementation】 - Reduction in the cost of purchasing new tools - Decrease in environmental impact due to reduced waste - Maintenance of production lines through stable supply of tools

• Processing Contract

In the automotive parts processing industry, tools with excellent cutting performance are always required to achieve precise machining. Especially in the processing of complex-shaped parts and high-hardness materials, tool wear and breakage directly lead to reduced production efficiency and variations in machining accuracy. Before discarding, please consider our recycling processing. 【Usage Scenarios】 - When there is wear or breakage of carbide tools in parts processing - When aiming for cost reduction and reduced environmental impact - When wanting to accommodate various machining needs through shape changes 【Benefits of Implementation】 - Reusable with performance comparable to new tools - Environmental contribution through waste reduction - Improved cost performance

• Processing Contract

In mining excavation work, wear and damage to tools in harsh environments is unavoidable. In particular, the loss of cutting edges and tool breakage can lead to decreased work efficiency and unexpected cost increases. Our carbide tool regeneration and recycling process utilizes new manufacturing technology to process materials entrusted to us by customers, restoring them to like-new condition. This allows us to revive tools that would have otherwise been discarded by utilizing the usable parts. It also contributes to reducing waste and addresses environmental concerns. 【Usage Scenarios】 - Tool damage and wear at excavation sites - Cost reduction for frequently replaced tools - Environmental impact reduction through waste reduction 【Benefits of Implementation】 - Cost savings through tool lifespan extension - Reduced frequency of purchasing new tools - Environmental impact reduction through waste reduction

• Processing Contract

In the crushing industry, the processing of used tools and the procurement costs of new tools can be challenging. In particular, carbide tools with chipped or broken cutting edges are often difficult to reuse in their current state, leading to cases where disposal is unavoidable. However, these tools may still contain usable parts. Our company leverages the technology of new manufacturing to process carbide tools from materials entrusted to us by customers, restoring tools that would otherwise be discarded to a like-new condition. This is expected to contribute to the reduction of waste and address environmental issues. 【Usage Scenarios】 - Reuse of used carbide tools - Waste reduction - Cost reduction 【Effects of Implementation】 - Reduction of disposal costs - Decrease in environmental impact - Control of new tool procurement costs

• Processing Contract

Our company has the technology for manufacturing new products, and we process materials entrusted to us by customers to make them as good as new. Even items that previously could only be discarded can be revived by cutting out the usable parts. By recycling, we reduce the amount of waste and contribute to environmental issues. If customers have specific requests, we can create various shapes for the regenerated tools, including ball end mills, radius end mills, high helical end mills, and chamfer cutters. Please contact us for more details. 【Features】 - Processing materials entrusted by customers to make them as good as new - Reviving items by cutting out only the usable parts - Reducing waste through recycling and contributing to environmental issues - Regenerated tools can be made in various shapes (ball end mills, radius end mills, high helical end mills, chamfer cutters) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

In the aerospace industry, precise machining is required for the manufacturing of lightweight components. In particular, high-precision end mills are essential for machining parts with complex shapes and fine structures. However, small-diameter end mills have posed challenges due to wear and damage, making regrinding difficult. Our end mill regrinding service has introduced dedicated machining and measuring equipment, enabling the regrinding of small-diameter tools that was previously challenging with conventional technology. With advanced CCD micrometers and low-vibration dedicated motors, we achieve stable positioning accuracy and machining precision, meeting the demands of lightweight component manufacturing in the aerospace field. 【Application Scenarios】 - Manufacturing of precision parts in the aerospace sector - Machining of complex-shaped parts aimed at weight reduction - Response to wear and damage of small-diameter end mills 【Benefits of Implementation】 - Reduction in tool costs - Maintenance and improvement of machining precision - Stabilization of productivity

• Wafer processing/polishing equipment

In the automotive industry's precision parts manufacturing, fine machining accuracy and tool lifespan are directly linked to product quality and production efficiency. Particularly in the machining of complex shapes and small parts, small-diameter end mills are essential, but there has been a challenge in regrinding them when they become worn. Continuing to use small-diameter tools that are difficult to regrind can increase the risk of reduced machining accuracy and the occurrence of defective products. Our company has achieved the machining of small-diameter end mills, which were previously difficult to regrind, by introducing dedicated machining machines, advanced CCD micrometers, and low-vibration dedicated motors. This allows our customers to continuously use high-quality tools while keeping costs down. 【Application Scenarios】 - Machining of complex shapes in precision parts - Cutting of fine details - Productivity improvement through tool lifespan extension 【Effects of Introduction】 - Maintenance and improvement of machining accuracy - Reduction of tool costs - Decrease in the risk of defective products

• Wafer processing/polishing equipment

In the medical device industry, fine and precise processing is required. Especially in the manufacturing of complex shapes and fine parts, the use of high-precision cutting tools is essential. However, small-diameter end mills have posed a challenge due to wear and damage, making regrinding difficult. Our company has introduced dedicated processing machines, advanced CCD micrometers, and low-vibration dedicated motors, enabling stable positioning accuracy and processing precision, thus making regrinding possible for small-diameter tools that were previously difficult to regrind. This meets the needs for precision processing in medical device manufacturing. 【Application Scenarios】 - Manufacturing of fine medical device parts - Processing of complex shapes - Manufacturing of precision instruments requiring high accuracy 【Benefits of Implementation】 - Reduction in the cost of purchasing new tools - Maintenance of stable processing accuracy - Increased productivity due to longer tool lifespan

• Wafer processing/polishing equipment

In the semiconductor manufacturing industry, high-precision molds are directly linked to product quality due to the fine processing accuracy required, making the maintenance of tool performance extremely important. In particular, small-diameter end mills used for machining intricate shapes are prone to accuracy degradation due to wear and damage, and regrinding them has been a challenge. Our company has made it possible to process small-diameter tools, which were traditionally difficult to regrind, by introducing dedicated processing machines, advanced CCD micrometers, and low-vibration dedicated motors. This enables us to maintain the performance of tools necessary for high-precision mold processing and contributes to stable production. 【Application Scenarios】 - Fine processing of molds for semiconductor manufacturing - Machining of precision parts - Prototype production 【Effects of Implementation】 - Cost reduction through tool longevity - Maintenance and improvement of processing accuracy - Improvement of production efficiency

• Wafer processing/polishing equipment

In the mold manufacturing industry, maintaining the performance of end mills capable of precise cutting is crucial for processing complex shapes. In particular, small-diameter end mills are essential for approaching fine details and intricate areas, but their regrinding has been considered technically challenging. However, with our advanced equipment and technology, regrinding of small-diameter tools, which was difficult with conventional methods, is now possible. 【Usage Scenarios】 - Precision machining of complex mold shapes - Cutting of fine details - Tasks with high frequency of small-diameter end mill usage 【Benefits of Implementation】 - Reduction in tool costs - Maintenance and improvement of machining accuracy - Increased productivity

• Wafer processing/polishing equipment

In the electronic components industry, the importance of tools capable of fine processing is increasing due to the miniaturization of products. In particular, small-diameter end mills that require precise cutting have faced the challenge of being difficult to re-sharpen when worn. However, when re-sharpening tools is difficult, the cost of replacing them with new ones increases, which can also impact production efficiency. Our company has made it possible to re-sharpen small-diameter tools that were previously difficult to re-sharpen by introducing dedicated processing machines, advanced CCD micrometers, and specialized motors with minimal vibration. This contributes to cost reduction and productivity improvement for our customers. 【Application Scenarios】 - Precision processing of small electronic components - Cutting of fine circuit boards - Manufacturing of parts requiring high precision 【Effects of Implementation】 - Reduction in tool costs - Maintenance of stable processing accuracy - Improvement in production efficiency

• Wafer processing/polishing equipment

In the optical equipment industry, particularly in lens processing, precise machining accuracy is required. To perform fine machining, the sharpness and shape retention of tools are essential, and the use of worn tools directly leads to processing defects and decreased production efficiency. Tools with small diameters, which have been considered difficult to regrind, can now be regrinded thanks to our advanced technology, meeting our customers' precision machining needs. 【Application Scenarios】 - Precise cutting in lens processing - Manufacturing of fine components - Mold maintenance 【Benefits of Implementation】 - Cost reduction through extended tool life - Maintenance of stable machining accuracy - Improvement in production efficiency

• Wafer processing/polishing equipment

In the manufacturing of multi-joint components for the robot industry, precise machining is required, and especially for the processing of fine parts, small-diameter end mills are used. These tools tend to wear out easily, and a high frequency of replacement tends to increase costs. Additionally, the regrinding of small-diameter tools has been considered technically challenging. Our company has achieved the machining of small-diameter tools, which were traditionally difficult to regrind, by introducing dedicated machining machines, advanced CCD micrometers, and low-vibration dedicated motors. This contributes to the extension of tool life and cost reduction. 【Application Scenarios】 - Precision machining of joint components for robotic arms - Manufacturing of increasingly miniaturized robotic parts - Situations requiring high-precision cutting 【Effects of Implementation】 - Reduction in tool costs - Maintenance of stable machining accuracy - Improvement in production efficiency

• Wafer processing/polishing equipment

In the watch and jewelry industry, fine tools are essential for achieving precise processing in intricate decorations. Especially for complex designs and detailed finishing, tools with high accuracy and stable performance are required. Using worn tools can lead to a decrease in processing accuracy and affect product quality. Our company has made it possible to re-sharpen small-diameter tools, which were previously difficult to re-sharpen, by introducing dedicated processing machines and advanced CCD micrometers to ensure stable positioning accuracy. We have achieved the processing of fine tools using a dedicated motor with extremely low vibration. 【Application Scenarios】 - Fine engraving and stamping - Detailed processing of jewelry - Molding of precision parts 【Effects of Implementation】 - Reduction in tool costs - Maintenance and improvement of processing accuracy - Increase in productivity

• Wafer processing/polishing equipment

In prototype development, rapid design changes and verification are required, making it important to address tool wear and damage that accompany these changes. In particular, small-diameter end mills pose a challenge as they require precise machining while being difficult to regrind. Our end mill regrinding service has introduced dedicated processing machines and advanced CCD micrometers, enabling the machining of small-diameter tools that were previously difficult to regrind. This contributes to reducing lead times and costs in prototype development. 【Usage Scenarios】 - Production of prototypes with short lead times - Addressing tool wear due to design changes - Precision machining of small-diameter tools 【Effects of Implementation】 - Improved speed in prototype development - Reduction in tool costs - Maintenance of stable machining accuracy

• Wafer processing/polishing equipment