テラスレーザー Product Lineup

The "T-LASER" is a laser welding system specialized for low power ranges. Due to its low heat input, high-quality precision welding can be easily performed by anyone. Even with the decrease in skilled workers due to aging, this product covers that gap. The high-quality welding technology, which does not adversely affect the base material (such as distortion, shrinkage, and hardness changes), is utilized for precision molds like plastics, die casting, and press molds, as well as for the repair of expensive machine parts. 【Features】 ■ Teaching system for repair welding ■ Compatible with a variety of workpieces ■ Excellent beam quality ■ Prevents damage from laser light ■ User support *For more details, please refer to the PDF materials or feel free to contact us.

"I want a laser welding machine, but it's expensive and I'm worried about whether I can use it properly." T-LASER solves this problem. The development concept is as follows: "High quality" yet "low price," "unique technology" makes it "easy." That is T-LASER. ● High Quality Achieves high beam quality through high efficiency and excellent optical design. It can handle a wide range from ultra-fine welding to high-power welding with a stable low output range and ample high output. → Compatible with steel wire φ0.1 to 1.0 mm (aluminum and copper alloys are also compatible). ● Low Price By thoroughly managing quality, we prioritize high quality while sharing wisdom and ideas to achieve low prices. This is a standard model of a Japanese-made laser welding machine that is committed to an easy-to-introduce price. ● Unique Technology The teaching system "T-TRACK" is ideal for build-up welding repairs. A lineup that accommodates small to large workpieces. The power supply unit is cartridge-based to improve maintainability. ● Easy Designed so that anyone can perform tasks that only skilled craftsmen could do. In addition to hardware, we provide ample support on the software side to ensure users can continue to use high-quality laser welding. T-LASER is ideal for build-up repairs of precision molds.

"I want a laser welding machine, but it's expensive and I'm worried about whether I can use it properly." T-LASER solves this problem. The development concept is as follows: "High quality" yet "low price," "unique technology" makes it "easy." That is T-LASER. ● High Quality Achieves high beam quality through high efficiency and excellent optical design. It can handle a wide range from ultra-fine welding to high-power welding with stable low output and ample high output. → Compatible with steel wire from φ0.1 to 1.0 mm (aluminum and copper alloys can also be accommodated). ● Low Price By thoroughly managing quality, we prioritize high quality while sharing wisdom and ideas to achieve low prices. The definitive Japanese-made laser welding machine, meticulously focused on an easy-to-adopt price. ● Easy Designed so that anyone can perform tasks that only skilled craftsmen could do. In addition to hardware support, we also provide robust software support to ensure users can continue to use high-quality laser welding. T-LASER is optimal for repairing precision molds.

"I want a laser welding machine, but it's expensive and I'm worried about whether I can use it properly." T-LASER solves this problem. The development concept is as follows: "High quality" yet "low price," "unique technology" makes it "easy." That is T-LASER. ● High Quality Achieves high beam quality through high efficiency and excellent optical design. It can handle a wide range from ultra-fine welding to high-power welding with a stable low output range and ample high output. → Compatible with steel wires from φ0.1 to 1.0 mm (also compatible with aluminum and copper alloys). ● Low Price Through a thorough quality control system, we prioritize high quality while sharing wisdom and ideas to achieve low prices. A Japanese-made laser welding machine that is meticulously focused on an easy-to-implement price. ● Unique Technology The teaching system "T-TRACK," suitable for build-up welding repairs. A lineup that accommodates small to large workpieces. The power supply unit is cartridge-based to improve maintainability. ● Easy Designed so that anyone can perform tasks that only skilled craftsmen could do. In addition to hardware, we provide robust support on the software side to ensure users can continue to use high-quality laser welding. T-LASER is ideal for build-up repairs of precision molds.

"I want a laser welder, but it's expensive and I'm worried if I can handle it." T-LASER solves this problem. The development concept is as follows: "High quality" yet "low price," "unique technology" makes it "easy." That is T-LASER. ● High Quality Achieves high beam quality through high efficiency and excellent optical design. It can handle a wide range from ultra-fine welding to high-power welding with a stable low output range and ample high output. → Compatible with steel wires from φ0.1 to 1.0 mm (aluminum and copper alloys are also compatible). ● Low Price Through a thorough quality control system, we prioritize high quality while sharing wisdom and ideas to achieve low prices. The definitive Japanese-made laser welder with a strong commitment to an easy-to-introduce price. ● Unique Technology The teaching system "T-TRACK," ideal for build-up welding repairs. A lineup that accommodates small to large workpieces. The power supply unit is cartridge-based to improve maintainability. ● Easy Designed so that anyone can perform tasks that only skilled craftsmen could do. In addition to hardware, we provide robust support on the software side to ensure users continue to use high-quality laser welding. T-LASER is optimal for build-up repairs of precision molds.

"I want a laser welding machine, but it's expensive and I'm worried about whether I can use it properly." T-LASER solves this problem. The development concept is as follows: "High quality" yet "low price" with "unique technology" that makes it "easy." That's T-LASER. ● High Quality Achieves high beam quality through high efficiency and excellent optical design. It can handle a wide range from ultra-fine welding to high-power welding with stable low output and ample high output. → Compatible with steel wire φ0.1 to 1.0 mm (also compatible with aluminum and copper alloys). ● Low Price By thoroughly managing quality control and prioritizing high quality, we share wisdom and ideas to achieve a low price. This is the definitive Japanese-made laser welding machine, meticulously focused on an easy-to-adopt price. ● Unique Technology The teaching system "T-TRACK," ideal for build-up welding repairs. A lineup that accommodates both small and large workpieces. The power supply unit is cartridge-based to improve maintainability. ● Easy Designed so that anyone can perform tasks that only skilled craftsmen could do. In addition to hardware, we provide ample support on the software side to ensure users continue to use high-quality laser welding. T-LASER is optimal for build-up repairs of precision molds.

"I want a laser welder, but it's expensive and I'm worried if I can handle it." T-LASER solves this problem. The development concept is as follows: "High quality" yet "low price," "unique technology" makes it "easy." That is T-LASER. ● High Quality Achieves high beam quality through high efficiency and excellent optical design. It can handle a wide range from ultra-fine welding to high-power welding with a stable low output range and ample high output. → Compatible with steel wires from φ0.1 to 1.0 mm (aluminum and copper alloys can also be accommodated). ● Low Price By thoroughly managing quality, we prioritize high quality while sharing wisdom and ideas to achieve low prices. This is the definitive Japanese-made laser welder that is committed to an easy-to-introduce price. ● Easy Designed so that anyone can easily perform tasks that only skilled craftsmen could do. In addition to hardware, we provide robust support on the software side to ensure users continue to use high-quality laser welding. T-LASER is optimal for repairing precision molds.

"I want a laser welding machine, but it's expensive and I'm worried if I can use it properly." T-LASER solves this problem. The development concept is as follows: "High quality" yet "low price," "unique technology," and "easy to use." That is T-LASER. ● High Quality Achieves high beam quality through high efficiency and excellent optical design. It can handle a wide range from ultra-fine welding to high-power welding with a stable low output range and ample high output. → Compatible with steel wire φ0.1 to 1.0mm (also compatible with aluminum and copper alloys). ● Low Price Through a thorough quality control system, we prioritize high quality while sharing wisdom and ideas to achieve low prices. This is the definitive Japanese-made laser welding machine, meticulously focused on an easy-to-implement price. ● Unique Technology The teaching system "T-TRACK" is optimal for build-up welding repairs. A lineup that accommodates small to large workpieces. The power supply unit is cartridge-based, improving maintainability. ● Easy to Use Designed so that anyone can perform tasks that only skilled craftsmen could do. In addition to hardware support, we also provide robust software support to ensure users can continue using high-quality laser welding. T-LASER is optimal for build-up repairs of precision molds.

"I want a laser welding machine, but it's expensive and I'm worried if I can handle it." T-LASER solves this problem. The development concept is as follows: "High quality" yet "low price" with "unique technology" that makes it "easy." That is T-LASER. ● High Quality Achieves high beam quality through high efficiency and excellent optical design. It can handle a wide range from ultra-fine welding to high-power welding with a stable low output range and ample high output. → Compatible with steel wires from φ0.1 to 1.0 mm (also compatible with aluminum and copper alloys). ● Low Price By thoroughly managing quality control and prioritizing high quality, we have come together with wisdom and ideas to achieve a low price. The definitive Japanese-made laser welding machine that is committed to an easy-to-introduce price. ● Unique Technology The teaching system "T-TRACK," ideal for build-up welding repairs. A lineup that accommodates small to large workpieces. The power supply unit is cartridge-based to improve maintainability. ● Easy Designed so that anyone can perform tasks that only skilled craftsmen could do. In addition to hardware, we provide ample support on the software side to ensure users continue to use high-quality laser welding. T-LASER is optimal for build-up repairs of precision molds.

This document is a collection of case studies on the introduction of the laser welding machine "T-LASER." It includes numerous examples, such as the case of Marine Giken Service Co., Ltd., which achieved stable laser quality and improved workability with new features, and the case of Yamada Plastic Industry Co., Ltd., which realized a 30% reduction in outsourcing costs and complete in-house production of burr repairs. We present the background leading to the introduction, the problem-solving methods, and the specific effects of the introduction, along with real voices from users. [Featured Cases] ■ Marine Giken Service Co., Ltd. ■ Yamada Plastic Industry Co., Ltd. ■ SHIINA Plastic Mold Polishing. ■ Fukushima Welding Material Industry Co., Ltd. *For more details, please refer to the PDF document or feel free to contact us.

It is said that chocolate stops have a significant impact on factory equipment utilization rates and management. Literally small troubles, they often indicate early signs of equipment abnormalities and can eventually lead to major stoppages in product shipments or serious equipment failures, known as "big stops." This document introduces coating procedures for preventing chocolate stops and addressing seizure issues. It includes information on "causes of chocolate stops," "mechanisms of pin breakage," and "effective coating methods." Please take a moment to read it. [Contents] ■ Introduction ■ Chocolate Stops ■ Pin Breakage ■ T-SPARK ■ Effective Coating Methods *For more details, please refer to the PDF document or feel free to contact us.

Here are some examples of the use of "T-LASER." The demand for precision in build-up welding has increased, and while TIG welding is certainly one option, the laser welding machine we owned could not produce low output, so we had to remake parts. We conducted test processing with the hope that we could perform repair work using laser welding, which has stable low output. Since "T-LASER" has stable low output, we were able to weld a φ0.1mm wire beautifully. As a result, pinpoint build-up welding is now possible in necessary areas, allowing for repair work without the need to remake parts. [Effects and Benefits] By using build-up repair, we can reduce man-hours (within 0.5 to 1 hour for laser welding + finishing work) and the material costs of the parts themselves, achieving a cost reduction of about 1/10. *For more details, please refer to the PDF document or feel free to contact us.

Here are some examples of the use of "T-LASER." When dents occur in machine parts, they are usually discarded and replaced with new ones. There was a concern that even with build-up repairs, shrinkage would occur, and the durability would be insufficient. Laser welding can effectively alloy the base material and welding material, and due to its low heat input, it can minimize residual stress, leading to testing. The build-up repair was completed without causing shrinkage. The adhesion is also good, allowing for production that is comparable to new products. [Effects and Benefits] ■ Successful cost reduction of 1/20 by using laser welding for regeneration repairs. *For more details, please refer to the PDF document or feel free to contact us.

Here are some examples of the use of "T-LASER." In the pin round hole area, thin burrs were occurring on the product side, which was consuming labor in the deburring process. We were performing buildup repairs with TIG welding, but there was a request to reduce the finishing labor because it was necessary to perform a large amount of buildup to improve the thin burrs and finish the product. By changing the wire size in laser welding, the amount of buildup can be adjusted to about t=0.1mm, allowing us to minimize the necessary buildup to stop the thin burrs, which significantly reduced the finishing labor. [Effects and Benefits] ■ Finishing labor was reduced to 1/5. ■ Perhaps due to the low residual stress of laser welding, the durability of the buildup repair areas improved. *For more details, please refer to the PDF document or feel free to contact us.

Here are some examples of the utilization of "T-LASER." In all areas, repair was being done with TIG welding, but there were issues such as poor durability when performing heat checks on the repaired areas, leading to cracks and bead detachment occurring quickly. Since TIG welding has a high heat input, it also results in significant residual stress, prompting us to focus on and test low heat input laser welding machines. In the case of repairs using TIG welding, the process involves (1) preparing the groove, (2) welding, and (3) finishing. With laser welding, by adjusting the energy density of the laser light, it is possible to perform the groove preparation (1) using the laser light's air strike for general heat checks, which helps reduce man-hours and mitigate the accumulation of stress from groove preparation. [Effects and Benefits] ■ Cracks occurred within the bead after 2000 shots, but production continued even after 4000 shots. ■ Improved welding quality has led to increased productivity and reduced man-hours (cost), resulting in significant benefits. *For more details, please refer to the PDF document or feel free to contact us.

Here are some examples of the utilization of "T-LASER." Laser welding poses a problem where microcracks can occur when adding material to high-hardness materials due to rapid heating and cooling. Additionally, even if cracks are not visible on the added material bead, there may be internal cracks, and finishing with electrical discharge machining can sometimes accentuate these cracks. By utilizing waveform control functions instead of rectangular waves, we conducted trials with the belief that microcracks could be suppressed even when adding material to high-hardness materials. By understanding the mechanisms that lead to crack formation, we were able to identify which waveforms are effective, and by using the waveform control function, we successfully established a technique that prevents microcracks from occurring after laser welding or electrical discharge machining. [Effects and Benefits] ■ Significant reduction in man-hours (cost) ■ There are cases where 1 to 2 days' worth of man-hours (cost) can be saved *For more details, please refer to the PDF document or feel free to contact us.