FerRobotics Compliant Robot Technology GmbH List of Products and Services

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology enables consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool loads affected by gravity changes due to the robot's angle, ensuring consistent contact pressure from any angle and enabling a finish without processing irregularities.

• Articulated Robot

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by instantaneously extending and retracting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment and the robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and retraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects the tool load affected by gravity changes due to the robot's angle, it maintains a uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

• Articulated Robot

The ACF-K is a tool exchange unit that allows for easy attachment and detachment of hand tools such as angle grinders, belt sanders, orbital sanders, and die grinders. It enables simple automation with constant control of applied pressure, contributing to labor-saving in your company. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in grinding and polishing operations, which require skilled techniques, against dimensional tolerances, curved shapes, and non-flat surfaces at high speed. It also automatically compensates for gravitational loads, allowing for grinding and polishing operations to be performed with a consistently set applied pressure. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF itself controls the applied pressure by adjusting its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically compensates for tool load due to gravity, which varies with the angle of the robot, it maintains a uniform applied pressure from any angle, enabling a finish without processing inconsistencies.

• Machining Center

If the sanding before painting (primary sanding) is perfect, it enables the highest quality of painting. The orbital sander kit developed by FerRobotics Compliant Robot Technology GmbH uses the unique ACT technology. The AOK200 series allows for the polishing (sanding) process of skilled craftsmanship to completely control the pressing force in an instant correction against dimensional variations, non-planar shapes, warping of the workpiece, and gravitational loads due to angles, enabling full automation of polishing at a fast processing speed. Each parameter, such as rotation speed and pressing force, can be independently controlled, achieving the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes. Dramatically improves cycle time, productivity, and efficiency. - Automates dangerous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. There are almost no restrictions based on materials, allowing for the selection of appropriate products from a rich lineup according to applications and shapes.

• Pneumatic Equipment

FerRobotics' Active Compliant Technology automatically compensates for the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically compensating through the extension and contraction of the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment and robots' trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ability to control the contact pressure through the extension and contraction of the ACF itself eliminates the need to move the heavy robot arm for adjustments, further assisting in improving the processing speed of robotic polishing. Furthermore, since it automatically compensates for tool load changes due to gravity, which varies with the robot's angle, it ensures a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

• Casting Machine

A stationary belt grinder equipped with our unique technology, Active Compliant Technology (ACT), featuring ACF. Its main application is automatic polishing with workpieces held by industrial robots/collaborative robots. Seeing is believing! Please check our website or YouTube (FerRobotics) for example videos of its applications. The grinding pressure is automatically corrected in an instant by the grinder, allowing for consistent processing with a constant pressure. The rotation speed and pressure can be individually set and controlled, enabling various applications such as rough grinding and polishing without changing the belt, all achieving high-quality finishes. We have many example videos on YouTube. Search for FerRobotics. Benefits: - Polishing with a belt grinder for various applications is possible. - Automation of 3K jobs and hazardous tasks. - Continuous operation with a consistent high-quality finish, 24 hours a day, 365 days a year. - Dramatic improvement in cycle time, increasing production capacity. Automation is possible for 3K jobs (known as 3D Jobs in English) (Dirty, Dangerous, Demanding) with fast processing times.

• Grinding Machine

The main application is brushing after welding of water channels for automobiles! Seeing is believing! Please check out our application example videos on our company website or YouTube (FerRobotics). Spot and laser welding leave spatter and soot on the workpiece, but brushing operations with fully controlled contact force by ASK allow for brushing while maintaining the electrodeposition coating. The quality of brushing before painting is a necessary condition for optimizing the painting process of the final product, so complete automation with ASK eliminates the need for post-processing and achieves the best finish. ■ Application examples: - Water channels - Door entries - Roofs - Hoods ■ Benefits: - Dramatically improved productivity and cycle time for polishing and brushing. - Avoidance of vibration-related risks through automation. - High ROI (return on investment), allowing for early recovery of capital investment. - Reduced risk of factory shutdowns due to unforeseen circumstances during the COVID-19 pandemic. We accommodate surface finishing for a wide range of materials including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and coconut fiber.

• Welding robot

ASK Brushing Kit. The main use is for removing welding spatter, brush polishing, and cleaning in the automotive industry. ASK301, 401 Ideal finish for body-in-white and sheet metal. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. Spot and laser welding leave spatter and soot on the workpiece, but with the brushing operation controlled by ASK's contact force, brushing can be done while maintaining the electrodeposition coating. The quality of brushing before painting is a necessary condition for optimizing the painting process of the final product, so complete automation with ASK allows for the best finish without the need for post-processing. ■ Benefits: - High-speed autonomous correction control of pressing force increases the robot's trajectory speed, resulting in dramatic improvements in productivity and cycle time for polishing and brushing. - High-level finish quality can be achieved repeatedly 24/7. - Reduced consumption of consumables leads to cost savings. - Avoids the risk of vibration-related issues through automation. - High ROI (Return on Investment) allows for early recovery of capital investment.

• Welding robot

Complete control of pressing force with our high-speed automatic correction end effector using ACT technology. Users share success stories in the video. A picture is worth a thousand words! Please check our application example videos on our website or YouTube (FerRobotics) below. The complete automation of grinding finishes after welding/brazing at the roof joint of automobiles significantly improves finishing quality!! It also greatly contributes to labor savings!! The most important factor for high-quality post-processing is fine and smooth grinding. The better the polishing finish, the higher the quality of the finish, perfectly matching the demands of high-end products. Full automation with ASK enables the highest quality and best finish. ■ Benefits: - High-speed autonomous correction control of pressing force increases the robot's trajectory speed, dramatically improving productivity and cycle time for grinding and brushing. - Maintains a high level of quality, allowing for 24/7 grinding. - High-speed autonomous correction control of pressing force reduces the consumption of consumables, leading to cost savings. - Avoids the risk of vibration-related issues due to automation. - High ROI (return on investment) allows for early recovery of capital investment.

• Welding robot

FerRobotics Compliant Robot Technology GmbH has developed the ACF-K series, which focuses on collaborative robots using its unique ACT technology. It allows for easy exchange of hand tools such as orbital sanders, angle grinders, die grinders, and belt grinders. The series accommodates various applications through tool replacement, enabling the automation of grinding and polishing processes without compromise. Seeing is believing! Please check our website or YouTube (FerRobotics) for example videos of applications. The ACT technology automates the grinding and polishing processes, which have been considered difficult to automate, by automatically correcting the load based on the dimensions and angles of the workpiece, completely controlling the pressing force for full automation. It is applicable to surface processing tasks such as buff polishing, sanding, weld bead removal, deburring, scale removal, and paint stripping. This significantly improves production speed while maintaining high-quality standards. Benefits (Value Creation): - Tasks that can be performed by robots are assigned to robots, allowing human employees to be reassigned to creative work that only humans can do. - High-quality work with high reproducibility can be performed 24/7, 365 days a year.

• Welding robot

An orbital sander kit for industrial robots using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. Suitable for pre-paint polishing and polishing applications. Utilizing a 3-head design and ACT technology, it is optimal for large area polishing tasks, dramatically improving work costs with overwhelming finishing quality and work speed. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. By imparting the skills of artisans to robots, it automatically corrects and fully controls the pressing force in the polishing (sanding, polishing) process, instantly adjusting for dimensional variations and load due to angles. This enables fully automated polishing with significantly improved cycle times. Each parameter, including rotation speed, pressing force, and feed rate, can be controlled independently. Benefits: - Dramatically improves productivity and efficiency. - Avoids the risk of vibration-related issues through automation. - Early recovery of capital investment. - Reduces the risk of factory shutdowns due to unforeseen circumstances during the COVID-19 pandemic. Compatible with a wide range of materials for surface finishing, including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and coconut fiber.

• Welding robot

The AOK400 series orbital sander kit, a robot sanding unit utilizing the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. It can also be applied to polishing with disk replacement. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos. The sanding and buffing (polishing) processes, which have been considered difficult to automate, can now achieve complete automation with perfect control of the pressing force, regardless of the dimensions of the workpiece or the angle of contact. Each parameter, including rotation speed, pressing force, and feed rate, can be individually controlled to achieve the best finish, operating 24 hours a day. The AOK400 series is ideal for small items. Benefits: - Applicable for repair polishing after clear coating, dramatically improving cycle time and efficiency. - Avoids the risk of vibration-related issues through automation. - Reduces the risk of factory shutdown due to unforeseen circumstances.

• Inspection robot

Orbital polishing kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. ACT is a technology that automatically corrects the "difference" in contact pressure (force) generated during processing in polishing and grinding operations, which require skilled techniques, against dimensional tolerances, curved shapes, and non-flat surfaces, at high speed. It also automatically corrects for gravitational load, allowing for consistent polishing/grinding with the set pressing force. This technology can increase the speed of the device or robot's trajectory, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the control of pressing pressure through the expansion and contraction of the ACF itself eliminates the need to move the heavy robot arm for corrections, assisting in the improvement of processing speed. Furthermore, it automatically corrects tool load due to gravity, which changes with the angle of the robot, ensuring a consistent pressing pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

• Welding robot

Seeing is believing! Please take a look at the application example videos on our company website or YouTube (FerRobotics). This is a system package that automatically controls the contact force at high speed from any angle for processing complex shapes, integrating our unique technology, Active Compliant Technology (ACT), with an angle grinder optimized for robotic use. The AAK600 series is a package developed for large workpieces, allowing individual control of all parameters such as rotational speed, contact force, and feed rate, enabling the automation of grinding processes in manufacturing environments and ensuring the highest process quality. The grinder is designed for industrial use, highly durable, and capable of operating 24/7 with double the output of standard devices. Benefits: - Complete automation of grinding and deburring processes. - Avoidance of risks associated with hazardous manual work through automation. - Reduction of factory shutdown risks due to unforeseen circumstances caused by the COVID-19 pandemic. Maximum contact force: 500N Maximum rotational speed: 8500rpm Maximum motor output (S2): 5900W Compatible with a wide range of materials for surface finishing, including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and stone.

• Welding robot

High-speed automatic correction controls contact pressure for processing complex shapes, regardless of the angle of contact. This is a system package optimized for robots, featuring our unique Active Compliant Technology (ACT) and an angle grinder. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. The AAK400 series is a package developed for small workpieces, allowing individual control of all parameters such as rotation speed, pressing force, and feed rate, enabling the automation of grinding processes in manufacturing environments and ensuring the highest process quality. Its compact and lightweight design, along with a grinder designed for industrial use, provides high durability and allows for continuous operation 24/7 with double the output of standard devices. Benefits: - Complete automation of grinding and deburring processes is possible. - Avoids risks associated with dangerous tasks through automation. - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Maximum contact force: 100N Maximum rotation speed: 10,000rpm Compatible with a wide range of materials for surface finishing, including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and stone.

• Welding robot

FerRobotics' unique technology, ACT, automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through rapid stroke adjustments, maintaining contact with the workpiece at the set force. This technology enables faster trajectory speeds for devices and robots, increasing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically compensates for tool load changes due to gravity, which varies with the robot's angle, ensuring a consistent contact pressure from any angle and allowing for a finish without processing inconsistencies. Please check our YouTube channel (FerRobotics) for application example videos.

• Welding robot

FerRobotics Compliant Robot Technology GmbH has developed the unique ACT technology used in the UR+ model, ACF-K. It can be easily set up on the teaching pendant for Universal Robots UR10, UR10e, and UR16e. The end effector (ACF) utilizing ACT technology automatically compensates for changes in dimensional tolerances, curved shapes, and non-planar surfaces by rapidly adjusting the stroke length, ensuring constant contact with the workpiece at the set force. This technology increases the speed at which devices and robots can move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ability to control the contact pressure through the stroke adjustments of the ACF eliminates the need to move the heavy robotic arm for corrections, further assisting in improving processing speed. Furthermore, it automatically compensates for tool load variations due to gravity changes at different robot angles, maintaining a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

• Welding robot

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly extending and retracting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and retraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects the tool load affected by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

• Welding robot

Orbital sander kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. AOK200 series Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. The polishing (sanding) process of skilled craftsmanship is fully controlled by the ACT technology, which instantaneously corrects the pressing force without issues related to dimensional variations, complex shapes, or loads due to angles, enabling complete automation of polishing at high processing speeds. Each parameter, including rotation speed, pressing force, and feed rate, can be independently controlled, achieving the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes. Dramatically improves cycle time, productivity, and efficiency. - Automates dangerous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Materials: Compatible with a wide range of materials including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, coconut fiber, etc. Products can be selected from a rich lineup according to applications and shapes.

• Welding robot