THK List of Products and Services

"OMNI edge" is a platform that reduces various losses occurring in production sites and maximizes OEE (Overall Equipment Effectiveness). The GX solution significantly reduces setup labor while supporting the visualization of energy consumption (electricity, water, gas, etc.) at both process and equipment levels across the entire factory. [Features] ■ Easy Installation With a daisy-chain type power sensor, installation can be done with minimal wiring and space-saving even in narrow panels. It is possible to quickly aggregate power consumption remotely using a dedicated communication line. ■ Visualization of Power Consumption by Equipment and Line In addition to the overall power consumption of the factory, the grouping function of the sensors calculates the power consumption ratio by equipment and line. This allows for accurate measurement of investment effects and environmental performance when relocating equipment or introducing energy-saving devices, contributing to the formulation of effective measures. ■ Real-Time Monitoring of Demand (Maximum Demand Power) A demand threshold can be set in advance. If it seems likely to exceed this threshold, a notification will be displayed on the app screen to prevent demand excess. *For more details, please download the catalog or feel free to contact us.

• Power Monitoring Equipment
• Server monitoring and network management tools

"OASIS" is an autonomous mobile robot (AMR) equipped with two LiDAR sensors mounted at the front and back, along with a control algorithm, achieving a positioning accuracy of ±5mm. It has a high self-localization capability, allowing it to operate even when the match rate with map information decreases. Additionally, if it adjusts its position to pass by other AMRs, it can return to its accurate path and continue its operation. [Recommended for these concerns regarding unmanned transport vehicles, AGVs, and AMRs!] ◎ We want to automate not only the transport between processes but also the loading and unloading before and after travel. ◎ We want to reduce costs for coordinating the transport robot with the devices at the front and back. ◎ We have automated transport between processes, but errors frequently occur during the handover of goods. ◎ Mapping is required every time there is a change in the environment, leading to inefficiencies. ◎ We want to achieve automation while utilizing existing carts. *For more details, please refer to the materials available for download in the catalog. Feel free to contact us with any inquiries.

• Transport and handling robots

Are you struggling with continuous production of defective products due to cutting tool damage or chipping, as well as losses from tool changes? For solving these issues, we recommend the tool monitoring AI solution 'OMNI edge.' The AI learns the processing waveform for each tool with every machining operation, estimating damage, chipping, and wear levels. With easy and speedy implementation, it achieves high-precision anomaly detection. [Reasons for Recommendation] No selection needed: Sensors, communication environment, monitoring app, and alert functions are all provided in one package. Easy installation: Sensing is done by clamping a CT to the motor cable, making installation simple. No setup required: Data acquisition and analysis start from the day of installation without threshold or parameter settings. High precision: Automatic detection accuracy improvement through data accumulation and AI analysis. *For more details, please refer to the materials available by downloading the catalog. You can also see examples from manufacturing sites of automotive and machine parts.

• Other security and surveillance systems

In the food manufacturing industry, skill management of personnel is primarily conducted using paper or Excel, making information sharing and analysis difficult. Are you considering visualizing employee skills and optimizing personnel placement to improve productivity and streamline talent development? Our company offers a "Skill Management AI Solution" that visualizes employee skills and optimizes personnel allocation. 【Use Cases】 - Employee skill information is scattered and difficult to grasp. - There is a shortage of personnel with the necessary skills. - It is challenging to create a talent development plan. - It is difficult to assign the appropriate maintenance personnel during equipment anomalies. 【Benefits of Implementation】 - Increased productivity through optimized personnel allocation - Reduction in issues caused by skill shortages - Improved employee motivation - Streamlined talent development

• others

In the pharmaceutical manufacturing field, personnel with advanced expertise and skills are essential. However, understanding employee skills and making appropriate personnel assignments is not easy. Managing this with paper or Excel makes information sharing difficult and hinders the optimization of talent development and placement. Our "Skill Management AI Solution" visualizes employee skills and supports the optimization of personnel assignments, achieving greater efficiency in talent development and increased productivity. 【Usage Scenarios】 - Optimization of personnel assignments in pharmaceutical manufacturing - Skill transfer from experienced veteran employees - Talent development associated with the introduction of new equipment - Improvement of response capabilities in emergencies 【Effects of Implementation】 - By visualizing employee skills, appropriate personnel assignments become possible, contributing to increased productivity. - Streamlining the formulation and progress management of talent development plans enhances the quality of talent development. - Collaboration with OMNIedge accelerates responses during abnormal occurrences and reduces downtime.

• others

In the automotive manufacturing field, the inheritance of skills due to the retirement of skilled workers and the efficiency of human resource development are pressing issues. Our "Skill Management AI Solution" contributes to solving these challenges by visualizing employee skills and supporting the planning of human resource development and optimal personnel allocation. 【Usage Scenarios】 - Inheriting the skills of skilled workers on the automotive production line - Planning development programs for new employees - Optimal personnel allocation during equipment anomalies - Appropriate task distribution based on employee skills 【Implementation Effects】 - Achieving efficiency in human resource development by visualizing employee skills - Contributing to productivity improvement and quality stabilization through appropriate personnel allocation - Predicting equipment anomalies in advance through collaboration with OMNIedge, enabling appropriate responses - Leading to increased employee motivation and retention rates

• others

Talent development and skill transfer in the manufacturing industry are critical issues that influence a company's competitiveness. Traditional management methods using paper or Excel make information sharing and analysis difficult, hindering the efficiency of talent development and appropriate personnel allocation. Our "Skill Management AI Solution" addresses these challenges by centralizing and visualizing employee skills in the cloud. [Usage Scenarios] - Prevent the outflow of know-how due to the retirement of skilled workers. - Shorten the training period for new employees. - Place the right personnel in the right positions. - Quickly assign the optimal maintenance personnel in the event of equipment anomalies. - Improve the efficiency of talent development. [Benefits of Implementation] - By planning talent development based on skill data, we can achieve greater efficiency and effectiveness in training. - Appropriate personnel allocation can enhance operational efficiency and make better use of human resources. - By integrating with predictive maintenance data, we can reduce equipment downtime and contribute to increased productivity. - Analyzing skill data allows us to identify challenges and areas for improvement in talent development, enabling the formulation of more effective talent development strategies.

• others

The maintenance operations in the electricity and gas industries face numerous challenges, including vast data management and responses to unexpected troubles. Our "Integrated Maintenance Management System" is a powerful tool designed to address these challenges and support safe and stable power supply. 【Usage Scenarios】 * Power Plants: Deterioration of equipment due to aging, management burden of inspection records, response to unexpected troubles * Gas Supply Facilities: Regular equipment inspections, ensuring safety, emergency response * Transmission Networks: Equipment monitoring, anomaly detection, rapid response 【Benefits of Implementation】 * Quick response is possible due to easy searching of past trouble histories and inspection records, reducing downtime * Implementation of planned maintenance activities extends equipment lifespan and achieves stable operations * Real-time information sharing strengthens collaboration among stakeholders and supports rapid decision-making * Data-driven analysis realizes efficiency in maintenance operations and cost reduction

• Server monitoring and network management tools

The equipment maintenance operations in chemical plants face numerous challenges, including vast data management and responses to unexpected troubles. Our "Maintenance Integrated Management System" is a cloud-based system that addresses these challenges, ensuring safe operations and efficient maintenance. 【Usage Scenarios】 - Regular inspections, repairs, and maintenance of equipment in chemical plants - Management and analysis of past trouble history - Visualization of equipment operating status and anomaly detection - Progress management and reporting of maintenance work - Information sharing across multiple locations 【Benefits of Implementation】 - Transitioning from Excel and paper-based management to efficient data management - Contributing to the prevention of recurrence by easily searching and analyzing past trouble history - Formulating appropriate maintenance plans by visualizing equipment operating status - Enabling rapid responses through real-time information sharing - Cost reduction through the efficiency of maintenance operations

• Server monitoring and network management tools

In food manufacturing sites, the management of various types of equipment maintenance is a challenge. Managing data through Excel or paper-based methods takes time for data entry and retrieval, making it difficult to check past trouble histories. Additionally, managing inspection schedules and responding to unexpected failures requires rapid information sharing. Our "Integrated Maintenance Management System" is a cloud service that addresses these challenges and streamlines maintenance operations in food manufacturing environments. **Usage Scenarios** * Equipment maintenance for manufacturing lines in food factories * Regular inspections of conveyor systems and packaging machines * Rapid response to equipment failures * Improved work efficiency for maintenance personnel * Preventive maintenance of equipment based on maintenance data **Benefits of Implementation** * Significantly reduces data management workload and achieves operational efficiency * Quickly searches past trouble histories to facilitate root cause analysis * Improves equipment uptime through planned maintenance activities * Prevents unexpected failures and reduces the risk of production stoppages * Enables improvement proposals for equipment based on maintenance data

• Server monitoring and network management tools

In automotive manufacturing, stable operation of equipment directly impacts production efficiency. However, managing with Excel or paper-based systems presents various challenges, such as delays in information sharing, difficulties in data retrieval, and increased operational burdens. Our "Maintenance Integrated Management System" is a cloud-based optimization system for maintenance operations that addresses these challenges and contributes to the stabilization of production lines. 【Usage Scenarios】 - Maintenance operations for automotive manufacturing lines - Management of inspection records, repair histories, and parts replacement records - Implementation of preventive maintenance based on past trouble histories - Real-time monitoring of equipment operational status and repair conditions - Streamlining information sharing among maintenance personnel 【Benefits of Implementation】 - Achieving efficiency and labor-saving in maintenance operations - Improving equipment operating rates and reducing trouble occurrence rates - Cost reduction through planned maintenance activities - Stabilization of production lines through rapid response and information sharing - Quality improvement through data-driven enhancement activities

• Server monitoring and network management tools

The equipment maintenance operations at manufacturing sites are typically managed using Excel or paper-based systems. However, managing and sharing data is cumbersome, leading to many challenges such as searching for past trouble histories and managing inspection schedules. Our "Maintenance Integrated Management System" is a cloud service that addresses these issues, achieving greater efficiency in maintenance operations and improved equipment uptime. 【Use Cases】 - Manufacturing sites managing multiple pieces of equipment - Factories where equipment failures or troubles leading to downtime are problematic - Companies looking to reduce the burden on maintenance personnel - Companies wanting to develop maintenance plans based on data 【Benefits of Implementation】 - Significant reduction in data management workload - Improved equipment uptime - Prevention of unexpected troubles - Promotion of personnel development through increased efficiency in maintenance operations - Reduction in maintenance costs

• Server monitoring and network management tools

In the cutting process of electronic device manufacturing, issues such as product defects and rework losses due to tool wear and damage, as well as downtime caused by tool changes, have become significant challenges. This product offers a solution to these issues by utilizing AI to monitor the condition of tools in real-time. 【Usage Scenarios】 * Cutting process in electronic device manufacturing: Product defects and rework losses are occurring due to tool wear and damage, along with downtime from tool changes. * Unmanned processing at night: Due to the absence of personnel, abnormalities in tools cannot be detected, leading to the occurrence of defective products and rework tasks. * Small-batch production of various types: The frequency of tool changes is high, making management complicated. 【Benefits of Implementation】 * Cost reduction through the reduction of tool change losses and defects/rework losses * Improvement in production efficiency * Enhancement of product quality * Improvement of the working environment

• lathe

Abnormal detection of cutting tools in semiconductor manufacturing significantly impacts product quality and production efficiency. The occurrence of defective products due to tool wear or damage, as well as downtime caused by tool replacement, results in serious cost burdens. This product utilizes AI to monitor the condition of tools in real-time and detect abnormalities early, addressing these challenges. 【Application Scenarios】 * Semiconductor manufacturing sites: Occurrence of defective products due to tool wear or damage, downtime due to tool replacement, quality control in unmanned processing at night. * Challenges: Difficulty in predicting tool life, occurrence of defective products due to delays in abnormal detection, production stoppage due to tool replacement, burden of manual monitoring. 【Effects of Implementation】 * Reduction of defective product occurrence: By detecting tool abnormalities early, it helps suppress the occurrence of defective products and contributes to improved product quality. * Reduction of tool replacement loss: By predicting tool life and replacing tools at optimal timing, it reduces unnecessary replacements and achieves cost savings. * Improvement of production efficiency: Reduces downtime and enhances production efficiency. * Resolution of labor shortages: By automating monitoring tasks that relied on manual labor, it contributes to alleviating labor shortages.

• lathe

In the manufacturing of medical devices, the occurrence of defective products due to abnormalities in cutting tools and the loss from tool changes are significant challenges that greatly affect product quality and production efficiency. This product supports the stable production of high-precision medical devices by utilizing AI to detect tool abnormalities early and solve these issues. 【Usage Scenarios】 * Cutting process in the manufacturing of medical devices * Occurrence of defective products due to tool abnormalities * Decrease in production efficiency due to tool change losses * Quality control in unmanned processing at night 【Benefits of Implementation】 * Cost reduction through the reduction of tool change losses and defects/rework losses * Increased customer satisfaction due to improved product quality * Shortened delivery times due to enhanced production efficiency * Strengthened quality control in unmanned processing at night

• lathe

This is an AI solution that detects abnormalities in cutting tools early, suppressing tool change losses and the occurrence of defective products, thereby improving the operating rate of machining processes. 【Usage Scenarios】 * Abnormality detection of tools in machining environments * Decreased production efficiency due to tool change losses and defective product occurrences * Concerns about quality control in unmanned night-time machining * Cost reduction through tool life prediction 【Benefits of Implementation】 * Significant cost reduction due to the reduction of tool change losses and defective/rework losses * Increased productivity due to improved operating rates * Enhanced customer satisfaction through stabilized quality * Improved safety in unmanned night-time machining

• lathe

In the aerospace industry, precision machining faces significant challenges such as the occurrence of defective products due to tool abnormalities and losses from tool changes. The "Tool Monitoring AI Solution" is a groundbreaking solution that utilizes AI to detect tool abnormalities early, addressing these issues. 【Usage Scenarios】 * Precision machining of aircraft parts * Manufacturing of rocket components * Manufacturing of satellite components * Production delays due to tool change losses * Increased costs due to the occurrence of defective products * Strengthening monitoring systems due to personnel shortages 【Benefits of Implementation】 * Increased productivity by reducing tool change losses * Improved quality by suppressing the rate of defective products * Enhanced efficiency by resolving personnel shortages * Planned tool changes through anomaly detection * Cost reduction through improved operational rates

• lathe

In the cutting process of automobile manufacturing, the loss due to tool wear and breakage, as well as the loss from rework due to defective products, are significant challenges. This product is a solution that utilizes AI to monitor the condition of tools, addressing these issues and achieving improvements in production efficiency and cost reduction. 【Usage Scenarios】 * Cutting of automotive parts: Decreased machining accuracy due to tool wear and the occurrence of defective products due to breakage. * Unmanned processing at night: Oversights in checking tool conditions due to the absence of personnel, leading to defective products. * Low-volume, high-variety production: High frequency of tool changes makes management difficult. 【Benefits of Implementation】 * Reduction of tool replacement loss: By predicting the timing of tool replacements, unnecessary changes can be minimized, resulting in cost savings. * Prevention of defective products: Monitoring the condition of tools helps prevent the occurrence of defective products in advance, contributing to quality improvement. * Improvement of production efficiency: Reducing time lost due to tool changes and defective products enhances production efficiency. * Alleviation of labor shortages: Relying on AI for tool monitoring can also help address labor shortages.

• lathe

"SIGNAS" is a transport robot that operates by recognizing signposts (markers) placed within the factory using its built-in camera. It eliminates the need for route tapes (magnetic tapes) required for AGV operation, teaching (map setup) necessary for AMR operation, and constant wireless communication, allowing for quick adaptation to sudden layout changes. It can navigate surfaces with grooves, steps, inclines, and unevenness, contributing to the efficiency and flexibility of unmanned transport. 【We solve the following problems】 ■ Teaching for AMR takes time and costs ■ Building a dedicated wireless communication environment for AMR is challenging ■ Layout changes become a bottleneck for the introduction of AGV/AMR and transport automation ■ Replacing route tapes during layout changes is cumbersome ■ As it is a rented building, we want to avoid sticking tape to the floor ■ We need to run on grating, asphalt, and checker plates but are struggling because we cannot apply route tape *For more details, please refer to the catalog. We also introduce examples of equipment collaboration and utilization. We are currently accepting requests for running tests and demonstrations. Please feel free to contact us.

• Transport and handling robots

THK provides the 'OMNIedge' platform for maximizing OEE (Overall Equipment Efficiency) to eliminate various losses occurring in production sites. In the "Rotating Parts Anomaly Detection AI Solution," we deliver a one-package solution that includes all the necessary devices and services for anomaly detection, such as sensors, routers, web applications, and alert functions. Based on the data obtained from sensors, our AI calculates the degree of anomalies and suggests potential failure points and recommended maintenance methods, contributing to the reduction of maintenance workload and downtime. 【For concerns like these】 ■ We want to prevent unexpected failures and downtime of rotating equipment. ■ Maintenance tasks have become too reliant on specific individuals. ■ Equipment that requires inspection is located far apart, leading to wasted time and effort in moving. ■ Even if data is obtained from sensors, there is no time for analysis or know-how for utilization, making it difficult to take the next action. *We are currently offering a free collection of case studies that illustrate solutions to management losses and failure losses in production sites. Please refer to the materials for more details. Feel free to contact us as well.

• Sensors

Introducing the autonomous mobile robot "Oasis Series." This robot achieves high stopping accuracy thanks to its high-performance LiDAR and robust control algorithms. With industry-leading repeat positioning accuracy (±5mm), it supports automation of inter-process transport with the AMR alone. The load capacity ranges from 300kg to 1200kg. There is no need for installation preparation of the operating environment (markers, tapes, guides, etc.). Our group company, THK Intex, provides comprehensive startup services and can also manufacture peripheral devices. 【Features】 ■ Obstacle detection/avoidance ■ Real-time control ■ Task management ■ Automatic charging ■ Customization (upon consultation) ■ Fixed route operation *Please download the PDF catalog to see the main operational scenes and application uses. Feel free to consult us for detailed specifications.

• Transport and handling robots

The "PPR" (Pick and Place Robot) is a process-optimized robot that features a thin and lightweight all-in-one structure, enabling easy installation and reduced wiring for high-speed pick and place operations. It can be stacked with a 16mm pitch and is suitable for simultaneous transport of multiple workpieces. By managing the pressing force, it can address issues of contact failure and fixation failure in adhesive and assembly processes. Its unique algorithm automatically resets the reference value based on the average values of sliding resistance and surrounding vibrations, detecting impacts during workpiece contact. 【Features】 ■ Lightweight and compact design ■ High-precision contact force detection ■ Instantaneous contact stop ■ Trouble avoidance during vacuum break ■ Investigation of causes for brief stops and process improvement *For more details, please download the PDF or feel free to contact us.

• Other industrial robots

In recent years, the production equipment in factories has been advancing with the introduction of cutting-edge technologies such as automation, IoT, and AI. On the other hand, there are various issues emerging regarding the human resources responsible for operating and maintaining the equipment, such as the increasing skill requirements due to the aging and complexity of the equipment, and delays in the transfer of technology caused by the retirement of veteran employees. This article introduces a skill management system called "Skill Management AI Solution," which focuses on the issues and challenges related to human resources faced in the manufacturing industry. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

• Other information systems

The tool monitoring AI solution is part of THK's IoT service "OMNIedge." 【Do you have any of these issues regarding cutting tools?】 - Want to reduce costs by reviewing tool life based on quantity - Defects due to breakage or chipping, resulting in rework losses - A mountain of defective products from unmanned processing at night... We will solve these challenges. 【Features】 ■ Easy installation of retrofitted sensors Sensing is done by clamping a CT to the motor cable, making installation simple. ■ No need for threshold or parameter settings There is no need for complicated settings with a configuration tool. You can start collecting data immediately from the day of installation. ■ AI diagnoses and detects anomalies. Learning improves accuracy With automatic analysis by AI, anomaly detection is based on data, eliminating the need for thresholds. If you are interested in more details, please feel free to download the PDF or contact us.

• lathe

"SIGNAS" is a transport robot with a new guidance method that does not require route tape. It is characterized by easy route setting and changes, as well as minimal maintenance. The built-in camera recognizes "signposts" that serve as markers, enabling stable operation through a unique control system. Additionally, it can be used for both loading and towing. Please feel free to contact us if you have any inquiries. 【Features】 ■ Easy route setting and changes ■ Minimal maintenance required ■ Easy teaching ■ Convenient layout changes *For more details, please download the PDF or feel free to contact us. <New Information> We have started publishing "exclusive videos" summarizing transport case studies by industry and examples of collaboration with FA equipment on our product website. For more details, please check the "Video Viewing" at the top of the screen from the related links below.

• Transport and handling robots

We would like to introduce our linear motor actuator, the 'GLM-AP'. We have standardized specifications that often require custom needs, making it easier to select. By choosing a scale-less specification, cost reduction is possible. With excellent uniformity and high positioning accuracy, it is suitable for use in electronic components including LCDs, automotive parts, medical-related applications, and general industry. 【Features】 ■ Standardized specifications that often require custom needs, making it easier to choose a linear motor actuator ■ Cost reduction of linear motor actuators is possible by selecting a scale-less specification ■ Estimates and CAD data can be provided in as little as one day ■ Delivery can be provided in as little as 10 days from order to delivery *For more details, please download the PDF or feel free to contact us.

• Actuator

The predictive detection AI solution 'OMNIedge' is designed to reduce losses in production sites and contribute to maximizing Overall Equipment Effectiveness (OEE). It addresses the following concerns in production environments: 【Disruption of human work】 - Management losses - Motion losses 【Disruption of equipment efficiency and operational levels】 - Failure losses - Setup and adjustment losses - Tool change losses 【Obstacles to efficiency】 - Yield losses - Energy losses To tackle these challenges faced by the manufacturing industry, THK offers assistance through retrofitted IoT solutions. *For more details, please download the PDF or contact us.

• Other information systems

Manufacturing equipment and utility facilities that are essential to the production line often use rotating parts, and the frequency of maintenance remains high, placing a significant burden on maintenance management. In response to our customers' requests to "improve maintenance levels," our company will expand our support for rotating parts with our existing concepts of "easy retrofitting," "a safe communication network that allows for reliable data utilization," and "affordable pricing to get started." 【Applications】 - Manufacturing equipment on production lines - Process automation - Industries where numerous devices are maintained in locations away from the office You can visually inspect the condition on-site during patrols and monitor remotely from the office. This helps prevent significant losses caused by equipment failures between patrols. *For more details, please view the catalog available for PDF download.

• Other operation management software

We would like to introduce our "Skill Management AI Solution." By moving away from paper and Excel management for each department and centralizing management in the cloud, we maximize the efficiency of skill management, including analysis of skills that may be lost in the future, planning of training programs, and progress tracking. Furthermore, by integrating skill data with OMNIedge's predictive maintenance data, we can display the optimal maintenance personnel for equipment where anomalies are detected, allowing for optimized personnel allocation. 【Features】 ■ Centralization and visualization of skills ■ Planned human resource development ■ Optimization of personnel allocation *For more details, please refer to the PDF document or feel free to contact us.

• Other operation management software

We would like to introduce our "Maintenance Integrated Management System." <Do you have any of these concerns?> ■ Managing equipment maintenance information with Excel or paper is burdensome ■ It's difficult to search for past trouble history ■ Transcribing inspection sheets into Excel is a hassle ■ I don't know the status of equipment repairs ■ Scheduling inspections and managing progress is challenging, etc. The Maintenance Integrated Management System links equipment and maintenance (such as inspection records) information for centralized management in the cloud. You can quickly access everything from past trouble history to the latest status, significantly reducing the labor involved in data management. Additionally, it allows for real-time sharing of inspection scheduling, unexpected equipment failures, and repair statuses with relevant parties. Please feel free to contact us when you need assistance. 【Features】 ■ Centralized management of equipment maintenance data in the cloud ■ Supports scheduling of planned maintenance activities ■ Shares the latest status in real-time with relevant parties *For more details, please refer to the PDF document or feel free to contact us.

• Server monitoring and network management tools

The tool monitoring AI solution is part of THK's IoT service "OMNIedge." We address issues related to cutting tools, such as: "I want to review tool life based on quantity to reduce costs" "Defects due to breakage or chipping, and losses from rework" We can also tackle challenges like "a mountain of defective products from unmanned processing at night." Moreover, "The sensors are easy to install retroactively" "No setup required; AI learns and analyzes automatically" This system does not require complex procedures for implementation. Of course, like other OMNIedge solutions, it is packaged to deliver everything from sensors to communication environments as a complete set. If you are interested in more details, please feel free to download the PDF or contact us.

• lathe

In manufacturing sites, the proliferation of IoT has led to the use of sensors in various fields for understanding equipment operating conditions and predictive maintenance. This technical document introduces commonly used sensors in manufacturing, including vibration sensors, AE sensors, and current sensors. 【Contents】 ■ What is a sensor? ■ Types of sensors commonly used in IoT ■ Examples of sensors frequently used in manufacturing IoT ・ Vibration sensors ・ AE sensors ・ Current sensors ■ Key points for selecting sensors *For more details, please refer to the PDF document or feel free to contact us.

• Sensors

"OMNl edge" is a system that visualizes the condition of parts numerically by simply attaching sensors to them. It can be easily retrofitted to equipment that is already in operation. <This system solves the following problems> ■ Maintenance relies on the experience and intuition of skilled workers ■ Although implemented with TBM (Time-Based Maintenance), it tends to be over-maintained ■ Want to introduce IoT, but costs are too high ■ Sudden failures, etc. <Applicable parts and equipment> ◎ LM guides ◎ Ball screws ◎ Actuators ◎ Machine tools ◎ Injection molding machines ◎ Robot transport platforms ◎ Packaging machines ◎ Equipment operating in tough environments, etc. 【Features】 ■ By understanding the condition of linear motion components' damage and lubrication in numerical terms, decision-making is not dependent on individuals ■ Detects signs before failure. Prevents sudden breakdowns and reduces costs and labor hours ■ Notifies responsible personnel of abnormalities in parts via email ■ Achieves reduction in inventory management costs and improvement in equipment operating rates ■ Supports smooth execution of production plans ■ Comprehensive support for Before/After *For details, please refer to the catalog available for download in PDF format.

• Other operation management software

OMNl edge" is an IoT service that visualizes the current state of components by simply attaching sensors, enabling anomaly detection. When any component is in a state that is "different from usual," you will be notified via email. It can be easily retrofitted to equipment that is already in operation. ■ For customers like these ■ ◎ Relying on the experience and intuition of skilled maintenance personnel ◎ Performing regular maintenance a few times a year, regardless of wear or lubrication status ◎ Wanting to introduce IoT but concerned about high costs ■ For components and equipment like these ■ ◎ LM guides ◎ Ball screws ◎ Other mechanical component parts ◎ Machine tools ◎ Injection molding machines ◎ Stress-prone drive locations ◎ Robot transport platforms ◎ Packaging machines ◎ Equipment operating in tough environments, etc. 【Automatically included as a "Peace of Mind Benefit" from September 2021!】 ▼ "Zero Wait Manufacturing Ticket" that allows production to start immediately without waiting for replacement parts ▼ "IoT Risk Compensation" in collaboration with THK and an insurance company *If you would like a catalog introducing "OMNl edge," please request it through "Contact Us" or view it via "PDF Download.

• Other operation management software

"OMNl edge" is an IoT service that visualizes the current state of components by simply attaching sensors, enabling anomaly detection. When any component is in a "different than usual" state, an email notification is sent. It can be easily retrofitted to equipment that is already in operation. By packaging it, we solve the challenges of "difficult IoT implementation, setup, and operation" all at once. 【Features】 ■ Collect and analyze the state of components with the THK SENSING SYSTEM ■ Notify responsible personnel via email about any abnormalities in components ■ Visualization of component status ■ Achieve efficiency in maintenance operations, reduce inventory management costs, and improve equipment utilization rates ■ Support smooth execution of production plans *For more details, please refer to the PDF document or feel free to contact us.

• Other operation management software

This is a video introducing various types of equipment and how they appear on applications. By showcasing the actual equipment of OMNIedge, which features "ease of use" starting with sensors that can be retrofitted to existing facilities, we believe you will have a better image of it. Additionally, the video also presents data collection and result display in the application. Please take a look. You can watch it from the "Currently Available Videos" link.

• Cartesian Robot

This is a short video designed to help you easily understand the overview of OMNIedge. OMNIedge has packaged IoT with the goals of being "easy," "safe," and "zero initial cost." We will introduce the key points of how this has been achieved in a presentation format. The video is about 3 minutes long, and we hope you will take the opportunity to learn about OMNIedge. Please watch it from the "currently available videos" link.

• Cartesian Robot

We are currently holding an IoT service EXPO for the manufacturing industry that contributes to the visualization of efficiency in security operations and the reduction of inventory management costs.

• Other operation management software

This is an example of the effects of introducing the IoT service 'OMNl edge' to a food factory, which visualizes the current state numerically by simply attaching sensors to parts and realizes predictive detection. "In the packaging process, there are environments where paper dust is present, which can cause guides to break within about a year due to dust. Failures that lead to balls falling off must be avoided as they can result in foreign matter contamination. Is there a way to know the state as soon as possible?" This and other concerns can be resolved. 【Contents】 ■ Concern 1: The surrounding environment during food processing is a factor in guide breakage! ■ Concern 2: High frequency of guide replacements in environments with paper dust ■ Countermeasures with OMNIedge! ■ Effect image ■ What is OMNIedge? *For more details, please refer to the PDF document or feel free to contact us.

• Other operation management software

This is an example of the effects of introducing the IoT service "OMNl edge" to a tire factory, which visualizes the current state numerically by simply attaching sensors to components and enables anomaly detection. "By continuing to use it as is, an issue occurred where the balls of the LM guide fell off. While regular replacement would take 3 hours, an unexpected stoppage resulted in over 10 hours of downtime." 【Content】 ■Issue 1: Continuous uneven load causing ball detachment! ■Issue 2: High frequency of guide replacements in a harsh operating environment! ■Countermeasures with OMNIedge! ■Effect image ■What is OMNIedge? *For more details, please refer to the PDF document or feel free to contact us.

• Other operation management software

By simply attaching sensors to the components, we can visualize the current state in numerical form and achieve anomaly detection. This is an example of the effects of introducing the IoT service 'OMNl edge' into the robot's travel axis. "The surrounding environment is very harsh due to welding, retrieval, transportation, and special processing, leading to the entry of processing dust and liquids or mist, which can cause damage. Although we are taking environmental measures, is there a way to know the state in advance?" This service addresses such concerns. [Contents] ■ Concern 1: If a failure occurs in the long robot transport axis, it leads to a major halt! ■ Concern 2: In processes with harsh operating environments, the frequency of guide replacements is high! ■ Countermeasures with OMNIedge! ■ Effect image ■ What is OMNIedge? *For more details, please refer to the PDF document or feel free to contact us.

• Other operation management software

This document introduces the "Inspection Points for LM Guides." Our "LM Guides" are designed and manufactured to be used safely for a long time, achieving significantly longer lifespans compared to other linear motion components. If you suspect something might be wrong, please consult us first. 【Contents】 ■ Introduction… LM Guides have a long lifespan! ■ When this happens… Signs for inspection ■ Points to check (LM Blocks/LM Rails) ■ To use LM Guides with peace of mind ■ Introduction of new services *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts

This document introduces the "Sign of Exchange." It includes sections such as "To Use LM Guides with Confidence" and "Introduction of New Services." Our company not only offers suggestions for "Lubrication Amount" and "Lubrication Interval" according to specifications, but also proposes "Enhanced Sealing Performance" to improve dust resistance. 【Contents】 ■ Deformation and Damage of End Plates ■ Deformation and Damage of End Seals ■ Deformation and Discoloration of Rails ■ To Use LM Guides with Confidence ■ Introduction of New Services *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts

This is a video that explains points that customers often care about. Even if you have obtained some information in advance, there are still points that you may want to inquire about directly. We will introduce topics such as overseas support, threshold settings, and service areas. If you have any requests for more detailed information after watching, our dedicated staff will be happy to explain, so please feel free to contact us. Please watch from the "Currently Available Videos" link.

• Cartesian Robot