FUKUDA CO., LTD. Product Lineup

In the pharmaceutical industry, precise control of the mixing process is essential to ensure product quality and safety. Particularly when mixing trace amounts of ingredients, fluctuations in pressure can affect the mixing ratio and potentially compromise product quality. The pilot regulator P-200 has high micro-pressure control capabilities and contributes to the stable supply of pressure in the mixing process. 【Application Scenarios】 - Mixing processes for pharmaceuticals - Mixing of reagents - Mixing experiments in research and development 【Benefits of Implementation】 - Improved accuracy of mixing ratios - Stabilization of product quality - Enhanced reliability of experimental data

• Leak Testing Equipment
• Pressure Control
• Flow Control

In chemical plant reaction processes, precise pressure control is crucial for reaction efficiency and safety. In particular, pressure control in the low-pressure range significantly affects reaction rates and product quality. Pressure fluctuations can lead to reaction instability and the generation of unwanted by-products. The pilot regulator "P-200" has high low-pressure control capability and contributes to the stable supply of test pressure in reaction processes. 【Application Scenarios】 - Pressure control within reaction vessels - Pressure adjustment in catalytic reactions - Pressure stabilization in gas supply lines 【Benefits of Implementation】 - Stabilization of reactions - Improvement of product quality - Increased process efficiency

• Leak Testing Equipment
• Pressure Control
• Flow Control

In the petroleum refining industry's distillation process, precise pressure control significantly affects product quality and efficiency. In particular, pressure fluctuations within the distillation column can lead to decreased separation efficiency and deterioration of product quality. The pilot regulator P-200 excels in micro-pressure control capabilities, contributing to the stable supply of pressure in the distillation process. This results in improved distillation efficiency, stabilization of product quality, and optimization of the process. 【Application Scenarios】 - Pressure control in distillation columns - Pressure adjustment in reaction processes - Stable supply of test pressure 【Effects of Implementation】 - Improved distillation efficiency - Stabilization of product quality - Optimization of the process

• Leak Testing Equipment
• Pressure Control
• Flow Control

In the gas supply industry, precise pressure control is required. In particular, pressure adjustment in the low-pressure range is essential for maintaining equipment performance and ensuring safe operation. Pressure instability can lead to measurement errors and equipment failures. The pilot regulator P-200 has high low-pressure control capability and contributes to the stable supply of test pressure. 【Usage Scenarios】 - Adjustment of test pressure in gas supply systems - Various gas equipment requiring low-pressure control - Gas pressure control in research and development 【Benefits of Implementation】 - Improved measurement accuracy due to stable supply of test pressure - Enhanced work efficiency due to ease of pressure adjustment - Ability to meet diverse needs by accommodating a wide pressure range

• Leak Testing Equipment
• Pressure Control
• Flow Control

In the water treatment industry, pressure control significantly affects the quality and efficiency of the filtration process. Particularly during precise filtration, pressure fluctuations can adversely impact filtration performance. A stable pressure supply is essential to prevent clogging of the filtration media and to maintain consistent product quality. The pilot regulator P-200 achieves stable pressure supply in the filtration process through its micro-pressure control capability, supporting optimal filtration efficiency. 【Application Scenarios】 - Precision filtration systems - Wastewater treatment plants - Pure water production processes 【Benefits of Implementation】 - Stabilization of filtration performance - Improvement in product quality - Reduction in running costs

• Leak Testing Equipment
• Pressure Control
• Flow Control

In the automotive manufacturing painting process, uniform spray application of paint and stable application pressure are essential for achieving high-quality finishes. To eliminate paint unevenness and waste, and to enhance production efficiency, pressure control becomes crucial. The pilot regulator P-200 is specialized in micro-pressure control, allowing for subtle adjustments in pressure during the painting process. This contributes to improved painting quality, paint savings, and increased productivity. 【Application Scenarios】 - Painting of automotive bodies - Painting of bumpers and interior parts - Pressure control within the painting booth 【Benefits of Implementation】 - Stabilization of painting quality - Optimization of paint usage - Streamlining of the painting process

• Leak Testing Equipment
• Pressure Control
• Flow Control

In the aerospace industry, tests require high precision, and the stable supply of test pressure is crucial. Minor pressure fluctuations can significantly impact test results. The pilot regulator P-200 has a high micro-pressure control capability and contributes to the stable supply of test pressure. 【Application Scenarios】 - Leak testing of aerospace components - Pressure testing of various sensors - Performance testing of engine parts 【Benefits of Implementation】 - Improved reliability of test results - Enhanced testing accuracy - Efficient testing through stable pressure supply

• Leak Testing Equipment
• Pressure Control
• Flow Control

In the shipbuilding industry's welding process, the precise supply of test pressure is essential to ensure welding quality. The strength and airtightness of the welds are greatly influenced by the stability of the test pressure, and fluctuations in pressure can lead to welding defects and a decline in product quality. The pilot regulator "P-200" has high micro-pressure control capability, achieving stable supply of test pressure and contributing to the improvement of welding quality. [Usage Scenarios] - Pressure adjustment in welding tests - Pressure management in the welding process [Effects of Implementation] - Improvement in welding quality - Reduction of defective products - Enhancement of work efficiency

• Leak Testing Equipment
• Pressure Control
• Flow Control

In the machine tool industry, high precision positioning and stable operation are required. In particular, in drive systems such as air cylinders and hydraulic cylinders, subtle adjustments in pressure significantly impact product quality and production efficiency. Inadequate pressure control can lead to decreased machining accuracy and potential machine failures. The pilot regulator P-200 has high micro-pressure control capability, addressing the challenges of pressure control in machine tool drives. 【Usage Scenarios】 - Drive control for air cylinders and hydraulic cylinders - Precise positioning control - Workpiece clamping control 【Benefits of Implementation】 - Improved machining accuracy through high-precision pressure control - Increased production efficiency due to stable machine operation - Enhanced product quality

• Leak Testing Equipment
• Pressure Control
• Flow Control

This is a regulator capable of controlling at low pressures of 0.5 to 10 kPa. 【Basic Specifications】 Setting pressure range: 0.5 to 10 kPa Maximum supply pressure: 500 kPa Minimum supply pressure: Setting pressure + 100 kPa

• Leak Testing Equipment
• Pressure Control
• Flow Control

This is a pseudo-defect (reference test piece) that specifies hole diameter and hole length. It can be used in pressure change leakage testing methods and liquid immersion testing methods. It can be utilized for standard setting and validity evaluation using positive controls (defective product samples). - Evaluation of packaging integrity in accordance with JP18 - Setting of "maximum allowable leakage limit" - Testing for the intrusion of water vapor, oxygen, and microorganisms - Quantification from qualitative testing methods (converting current leakage standards to hole diameter)

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the aerospace industry, product reliability is the most critical issue in quality assurance. Particularly for components that require high safety and durability, even minor leaks or defects can lead to serious accidents. Fukuda pinholes (pseudo-defects/reference test specimens) support standard setting and validity assessment in addressing such challenges, contributing to the improvement of product quality. We provide solutions that meet the stringent quality standards of the aerospace field, accommodating various testing methods such as pressure change leak testing and liquid immersion testing. [Application Scenarios] - Leak testing of aerospace components - Standard setting in quality management - Evaluation testing in research and development [Effects of Implementation] - Improved product reliability - Increased efficiency in quality management - Enhanced testing accuracy

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the shipbuilding industry, thickness measurement is crucial for ensuring the safety of structures. Accurate measurements are particularly required for evaluating the quality of welds and detecting thickness reduction due to corrosion. Inadequate measurements can lead to insufficient strength of the structures. Fukuda pinholes (pseudo-defects/reference test pieces) are useful for standard setting and validity assessment in leakage tests. 【Application Scenarios】 - Quality evaluation of welds - Detection of thickness reduction due to corrosion - Use in pressure change leakage testing methods and liquid immersion testing methods 【Effects of Implementation】 - Improved reliability of leakage tests - Increased efficiency in standard setting - Enhanced quality control

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the power generation industry, turbine inspections require early detection of leaks and accurate assessments to ensure safe operation and efficient energy supply. To prevent performance degradation and accidents in turbines, a sophisticated inspection system that does not overlook even the smallest leaks is essential. Fukuda Pinholes (pseudo-defects/reference test pieces) can be utilized for setting standards and validating leak tests, contributing to the reliability of turbine inspections. 【Usage Scenarios】 - Turbine airtightness testing - Leak testing of various components - Standard setting and evaluation 【Effects of Implementation】 - Improved accuracy of leak tests - Reduced inspection time - Enhanced safety

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the automotive industry, the airtightness of welds is crucial. Particularly in areas where leaks are unacceptable, such as engine components and fuel tanks, high quality is required. Leaks due to welding defects can lead to decreased product performance and safety issues. Fukuda pinholes (pseudo-defects/reference test pieces) are used as positive controls in leak testing of welds, contributing to standard setting and validity assessment. 【Application Scenarios】 - Leak testing of welds - Pressure change leak testing method, liquid immersion testing method - Standard setting using positive controls (defective product samples) 【Effects of Implementation】 - Improvement in quality control of welds - Enhanced inspection accuracy - Reduction of defective products

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the oil and gas industry, the safety of piping and efficient operation are essential. Leaks not only lead to environmental pollution and accidents but also result in economic losses due to operational shutdowns. It is particularly important to detect small leaks early in piping that is prone to corrosion and wear. Fukuda Pinholes (pseudo-defects/reference test pieces) contribute to improving the accuracy and efficiency of leak testing in piping inspections. 【Usage Scenarios】 - Leak testing for pressure changes in piping - Leak inspection through liquid immersion testing - Standard setting using positive controls (defective product samples) 【Effects of Implementation】 - Increased reliability of leak tests - Improved efficiency in standard setting - Enhanced safety

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the railway industry, wheel inspections require thorough checks to ensure safety, leaving no small leaks overlooked. It is important to establish appropriate standards for evaluating the airtightness of wheels and to enhance the reliability of inspections. Fukuda pinholes (pseudo-defects/reference test pieces) serve as positive controls and contribute to standard setting and validity assessment. This allows for the improvement of inspection accuracy while ensuring safety. 【Usage Scenarios】 - Setting standards for wheel leak inspections - Performance evaluation of inspection equipment - Inspections during regular maintenance 【Effects of Implementation】 - Improved inspection accuracy - Enhanced safety - Streamlined inspection processes

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the bridge industry, non-destructive testing for defect detection is essential to ensure the long-term safety of structures. In particular, small damages caused by corrosion and fatigue can lead to serious accidents if not detected early and addressed appropriately. Fukuda pinholes (pseudo-defects/reference test pieces) contribute to improving the accuracy and reliability of non-destructive testing. By utilizing them as positive controls, it becomes easier to set testing standards and evaluate their validity, thereby enhancing the reliability of test results. 【Usage Scenarios】 - Calibration of testing equipment for crack and corrosion inspections - Validity evaluation of testing methods - Skill assessment of inspectors 【Effects of Implementation】 - Improved accuracy of inspections - Increased reliability of test results - Enhanced safety of structures

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the plant industry, early detection of damage due to corrosion is crucial for maintaining the safety and efficiency of equipment. In particular, corrosion in sealed systems such as pipes and tanks can lead to leaks and potentially serious accidents. Fukuda pinholes (pseudo-defects/reference test pieces) serve as positive controls in leak testing for corrosion assessment, contributing to standard setting and validity evaluation. This enhances the safety of plant equipment and supports stable operations. 【Usage Scenarios】 - Leak testing due to corrosion in pipes and tanks - Use in pressure change leak testing methods and liquid immersion testing methods - Testing for the intrusion of water vapor, oxygen, and microorganisms 【Effects of Implementation】 - Early detection and countermeasures for leaks due to corrosion - Improvement of equipment safety - Maintenance of stable plant operations

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the electronics industry, it is important to accurately detect minute defects in substrates to ensure product quality and reliability. The quality of the substrate directly affects product performance, necessitating a strict inspection system. Fukuda pinholes (pseudo-defects/reference test specimens) assist in setting standards and validating leak tests in substrate inspections, contributing to improved inspection accuracy. 【Application Scenarios】 - Air-tightness testing of substrates - Quality evaluation of various electronic components - Evaluation of packaging integrity in accordance with JP18 【Benefits of Implementation】 - Streamlining of inspection processes - Improvement in product quality - Prevention of defective products from being released

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the medical device industry, evaluating the airtightness of joints is crucial to ensure product safety and reliability. Particularly in medical devices that are implanted in the body or in devices that handle pharmaceutical liquids, leaks at the joints can lead to serious issues. Our Fukuda Pinhole (pseudo-defect/reference test piece) is useful for standard setting and validity assessment in joint leakage testing. By using it as a positive control (defective sample), more accurate evaluations can be achieved. 【Application Scenarios】 - Evaluation of the airtightness of joints in medical devices - Leakage testing of pharmaceutical containers - Assessment of packaging integrity in accordance with JP18 【Benefits of Implementation】 - Reduced risk of joint leakage - Improved product quality - Assurance of compliance with standards

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the food industry, it is important to minimize the risk of foreign matter contamination to ensure product safety. There is a possibility that foreign substances can enter through small gaps in packaging containers, which can lead to health hazards for consumers. Fukuda pinholes serve as pseudo-defects to evaluate leaks in packaging containers and reduce the risk of foreign matter contamination. By using them as positive controls, they also assist in standard setting and validation assessments. 【Usage Scenarios】 - Leak testing of food packaging containers - Quality evaluation of packaging materials - Reduction of foreign matter contamination risks 【Effects of Implementation】 - Prevention of complaints and recalls due to foreign matter contamination - Improvement in product quality and reliability - Streamlining of manufacturing processes

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

In the pharmaceutical industry, complete sealing of containers is essential for maintaining the quality of pharmaceuticals. Particularly in container inspections for vials and eye drop containers, high precision is required to detect even the smallest leaks. Inadequate containers can lead to degradation or contamination of pharmaceuticals, potentially compromising the safety and reliability of the products. Fukuda Pinholes (pseudo-defects/reference test pieces) can be utilized as positive controls (defective product samples) for standard setting and validation in pressure change leak testing and liquid immersion testing. They contribute to the evaluation of packaging integrity in accordance with JP18, the setting of "maximum allowable leak limits," and tests for the intrusion of water vapor, oxygen, and microorganisms, as well as quantification from qualitative testing methods (current leak standards converted to pore sizes). [Usage Scenarios] - Container inspections for vials, syringes, and eye drop containers - Leak testing for PTP packaging - Evaluation of packaging integrity [Effects of Implementation] - Improved quality control through accurate leak testing - Increased efficiency in standard setting and validation - Assurance of product safety and reliability

• Leak Testing Equipment
• Pinhole detector
• Defect Inspection Equipment

At Fukuda Co., Ltd., we not only sell standalone testers but also manufacture leak testing equipment tailored to our customers' requests and specifications. We believe that by not only providing leak testing machines but also maintaining and improving seal jigs and components around the testers, we can achieve high cost-effectiveness and equipment stability, and we are promoting the provision of equipment. Our lineup of leak testers includes flow meters, air, hydrogen, and helium-based testers, allowing us to meet a wide range of customer needs from parts to assembled products, low pressure to high pressure, and small flow rates to large flow rates. Please feel free to contact us. ● Automotive-related Intake manifolds, common rail systems, lithium-ion batteries, cylinder heads (oil and water passages), cylinder blocks, in-vehicle harness assemblies, fuel tanks, delivery pipes, injectors, brake calipers, headlights, battery cases, heat exchangers, etc. ● Electrical and electronic-related Harnesses, electronic components (fully automatic), electronic components (desktop type), MEMS, quartz oscillators, ceramic resonators, relays, switches, connectors, cable assemblies, waterproof cameras, clocks, etc. (Continued below)

• Leak Testing Equipment
• Other measurement, recording and measuring instruments
• Other inspection equipment and devices

In the automotive industry, the airtightness and sealing of parts are directly linked to the safety and performance of products, necessitating high-precision leak testing. This is especially critical for components such as engine parts, fuel systems, and cooling systems, where leaks can lead to serious issues, making reliable airtightness essential. Fukuda Co., Ltd. addresses these challenges by custom-manufacturing leak test equipment tailored to the individual specifications and requests of customers, contributing to improved equipment stability and cost-effectiveness. 【Application Scenarios】 - Airtightness testing for intake manifolds, common rails, lithium-ion batteries, cylinder heads (oil and water passages), cylinder blocks, fuel tanks, delivery pipes, injectors, brake calipers, headlights, battery cases, heat exchangers, etc. 【Benefits of Implementation】 - Improved reliability of parts - Stabilization of product quality - Increased efficiency of manufacturing lines

• Leak Testing Equipment
• Other measurement, recording and measuring instruments
• Other inspection equipment and devices

In the aerospace field, ensuring the airtightness and sealing of components and assemblies is extremely important for maintaining structural integrity. Even a slight leak can lead to a decrease in safety or unexpected troubles. Therefore, high-precision and highly reliable leak testing is essential. Our company contributes to maintaining structural integrity in the aerospace sector by manufacturing custom leak testing equipment tailored to our customers' needs and specifications. 【Application Scenarios】 - Airtightness inspection of aircraft components - Sealing evaluation of space equipment - Leak detection in structural members 【Benefits of Implementation】 - Improved product reliability - Compliance with safety standards - Strengthened quality control

• Leak Testing Equipment
• Other measurement, recording and measuring instruments
• Other inspection equipment and devices

In the semiconductor industry, ensuring the airtightness (integrity) of the sealing parts is extremely important for product reliability. Even minor leaks can lead to performance degradation or failure, necessitating precise leak testing. Our company addresses this challenge by providing custom leak testing equipment tailored to our customers' specific specifications and requests. 【Usage Scenarios】 - Airtightness inspection of semiconductor packages - Confirmation of sealing material integrity - Quality control in manufacturing lines 【Benefits of Implementation】 - Improved product reliability - Prevention of defective products from being released - Enhanced yield

• Leak Testing Equipment
• Other measurement, recording and measuring instruments
• Other inspection equipment and devices

In home appliances, protection from water and humidity significantly affects the reliability and durability of the products. Particularly for products used in bathrooms or kitchens, or those used outdoors, high waterproof performance is required. Inadequate waterproofing can lead to corrosion or short circuits in internal circuits, potentially resulting in product failure or safety issues. Fukuda Co., Ltd. manufactures leak testing equipment tailored to customer requests and specifications, ensuring thorough inspection of the waterproof performance of home appliances. 【Application Scenarios】 - Air-tightness testing for waterproof cameras - Evaluation of waterproof performance for watches - Confirmation of the air-tightness of kitchen appliances (blenders, electric kettles, etc.) - Waterproof testing for bathroom audio equipment 【Benefits of Implementation】 - Improved product reliability - Reduced risk of failure due to water immersion - Confirmation of compliance with safety standards - Increased customer satisfaction

• Leak Testing Equipment
• Other measurement, recording and measuring instruments
• Other inspection equipment and devices

In the energy industry, preventing fuel leaks is extremely important from the perspective of product safety and environmental protection. Fuel leaks carry the risk of serious accidents and environmental pollution. Therefore, strict leak testing during the manufacturing stage is essential. Our company addresses these challenges by custom-manufacturing leak test equipment tailored to our customers' specific requests and specifications, achieving stable operation of equipment and high cost-effectiveness. 【Application Scenarios】 - Air tightness testing of fuel tanks, piping, valves, etc. - Leak testing of gas piping and water heater components - Safety confirmation of various energy-related components 【Benefits of Implementation】 - Improved safety through reduced risk of fuel leaks - Mitigation of environmental pollution risks - Enhanced product reliability and quality assurance - Increased equipment stability and reduced maintenance costs

• Leak Testing Equipment
• Other measurement, recording and measuring instruments
• Other inspection equipment and devices

In the chemical industry, ensuring the integrity of containers is extremely important for maintaining product safety and quality. In particular, leaks of contents or contamination from external sources can lead to product degradation, environmental impact, and even risks to human health. Therefore, it is essential to accurately inspect the airtightness of containers and conduct reliable leak tests. Fukuda Corporation manufactures custom leak testing equipment tailored to customer requirements and specifications, supporting the integrity maintenance of chemical containers. 【Application Scenarios】 - Airtightness testing of containers for chemical products and reagents - Leak testing of pharmaceutical packaging (PTP packaging, pillow packaging, etc.) - Quality control of cosmetic containers (bottles, pouches, etc.) - Safety verification of containers for industrial chemicals 【Benefits of Implementation】 - Reduced risk of quality deterioration and accidents due to product leakage - Extended product lifespan by preventing contamination from external sources - Improved compliance and reliability - Stabilization and efficiency of the manufacturing process

• Leak Testing Equipment
• Other measurement, recording and measuring instruments
• Other inspection equipment and devices

In the food and beverage industry, the airtightness of packaging materials is emphasized to maintain product freshness and prevent foreign matter contamination. In particular, leaks before opening can directly lead to a decline in product quality and a loss of customer trust. Therefore, leak tests to ensure the reliable sealing performance of packaging materials are essential. Fukuda Co., Ltd. custom manufactures leak testing equipment tailored to the specifications of your packaging materials and products, achieving high cost-effectiveness and equipment stability. 【Usage Scenarios】 - Seal inspection of packaging materials such as pouches, pillow packs, and bottle containers - Maintaining the freshness of food and beverages, preventing foreign matter contamination - Preserving product quality and enhancing brand image 【Benefits of Implementation】 - Reduction of product loss due to sealing defects in packaging materials - Increased customer satisfaction and maintenance of repeat purchase rates - Stable operation of manufacturing lines and improved productivity

• Leak Testing Equipment
• Other measurement, recording and measuring instruments
• Other inspection equipment and devices