型システム Product Lineup

In the cosmetics industry, there is a demand for rapid imitation of new product designs and a reduction in the time to market. Particularly when developing products based on competitors' container designs, precise mold production and quick creation of product drawings are crucial. Delays in creating product drawings can lead to overall delays in product development. Our company supports your design imitation by creating product drawings (reverse engineering) from product samples. 【Usage Scenarios】 - Developing products based on competitors' container designs - Rapid realization of new product container designs - Flexible response to design changes 【Benefits of Implementation】 - Shortened product development period - Mass production of high-quality containers - Acceleration of design imitation

In the pharmaceutical industry, maintaining product quality and ensuring safety are the top priorities. The quality of packaging containers is crucial as it affects the efficacy and safety of pharmaceuticals, necessitating high standards. In particular, packaging containers that protect pharmaceuticals from moisture, light, and oxygen, while accurately delivering the appropriate amount, are essential. Our molds address these challenges and contribute to the preservation of pharmaceutical quality. 【Application Scenarios】 - Packaging containers for pharmaceuticals (tablets, capsules, liquids, etc.) - Containers for medical testing kits - Lightweight and thin-walled packaging containers 【Benefits of Implementation】 - Preservation of pharmaceutical quality through high-quality containers - Improved production efficiency - Support from the product development stage

In the packaging industry, especially in food containers, maintaining product quality and reducing costs are important challenges. It is necessary to establish an efficient production system while ensuring consumer safety. Our food and various container molds contribute to the stable supply of high-quality containers and the improvement of production efficiency. 【Usage Scenarios】 - Container manufacturing for food manufacturers - Production of dessert containers and beverage cup containers for convenience stores and supermarkets - Container manufacturing for packaging material manufacturers 【Benefits of Implementation】 - Increased product value through high-quality containers - Cost reduction through improved productivity - Flexibility to meet diverse needs

We will utilize the container molds developed in the food industry in other fields as well. We can accommodate various conditions such as cold, hot, small batch production, large batch production, and in-mold labeling. Using a manufacturing method based on diffusion bonding, we can improve cooling efficiency, leading to increased cycle times and enhanced quality. We can also create product drawings from product samples. Based on our extensive production experience, we can suggest shapes, so please consult us from the product development stage. *For more details, please refer to the related links or feel free to contact us.

We offer maintenance for molds that have been in use for a long time and the production of new types. Producing large quantities is one of our specialties. Please feel free to consult us about the number of pieces or thinning options. In addition to petri dishes, we also manufacture test tube containers and trays. Please feel free to contact us.

Our PET preform molds have made significant contributions to the spread of PET bottles in the Japanese market. We have adopted our uniquely developed compact molds and cooling-equipped extraction devices, achieving high-cycle molding. With years of research and development, we have a proven track record of producing molds with a capacity of up to 192 cavities. *For more details, please refer to the related links or feel free to contact us.*

We manufacture injection molds for dessert containers and beverage cups commonly seen in supermarkets and convenience stores. We deliver molds that produce high-quality containers with not only a beautiful appearance but also high transparency and no burrs. Our molds for food containers excel in productivity and contribute to improving our customers' production efficiency in various scenarios, including mass production and production of different types and quantities. *For more details, please refer to the related links or feel free to contact us.*

In the medical device industry, precision measurement is crucial, as the accuracy of dimensions affects product quality. This is especially true for products with fine components or complex shapes, where the precision of molds becomes important. Even slight errors in molds can compromise the reliability of measurement results. Our company leverages the technology developed through medical-related mold manufacturing to provide molds that are optimal for precision measurement. 【Application Scenarios】 - Manufacturing parts for precision measurement equipment - Manufacturing parts for medical testing instruments - Mass production of fine components 【Benefits of Implementation】 - Achieving high-precision measurement results - Improving product quality - Enhancing yield rates

Our PET preform molds have made significant contributions to the spread of PET bottles in the Japanese market. We will leverage this experience to contribute to preform manufacturing in the cosmetics industry. We can produce molds in the desired quantity, from small to large runs. We have adopted a uniquely developed compact mold and a cooling-equipped extraction device, achieving high cycle times in molding. In recent years, we have enabled further improvements in cooling efficiency by utilizing diffusion bonding. We also propose reductions in cycle time and enhancements in quality that accompany this. *For more details, please refer to the related links or feel free to contact us.*

Our company also accepts orders for mold manufacturing of medical-related parts, automotive-related parts, and optical-related parts. We are capable of producing molds for high-performance products that require ultra-precision machining. *For more details, please refer to the related links or feel free to contact us.

We will introduce examples of improved cooling and performance of molds utilizing diffusion bonding technology. In conventional structures, there were issues with cooling efficiency and temperature distribution, leading to longer molding cycles and variations in quality. This collection of examples demonstrates improvements achieved by optimizing internal flow channel structures, resulting in up to a 50% reduction in cooling time and up to a 2.0-second reduction in molding cycles. We present real-world cases across a wide range of fields, including medical parts, preforms, and food containers, along with comparisons through CAE analysis, allowing you to confirm the effectiveness of structural design using diffusion bonding. Please feel free to consult us regarding projects with challenges in cooling performance or cycle time.

In thin-walled molding and mold design, do you face challenges such as "warping," "instability," or "long startup times"? Our company supports solving issues across a wide range of fields, including medical, precision parts, and connectors, based on the thin-walled and high-speed molding technology developed in food containers. It’s fine if your drawings are not finalized yet. Please feel free to consult us from the early stages of consideration. ■ Common Consultation Topics - Want to reduce wall thickness but experience warping or deformation - Quality variations occur with high-volume production - Dimensions are unstable in connector parts - Filling defects or short shots occur - Cycle times are extended, preventing cost reduction - Startup is taking too long - Appearance defects (cloudiness, flow marks) are present ■ Consultation Process 1. Inquiry 2. Hearing (confirmation of issues and specifications) 3. Technical review and preliminary proposal 4. Mold design and manufacturing (as needed) We also welcome consultations from the prototype and conceptual stages.

Our company applies the thin-wall and high-speed molding technology cultivated in the food container field to provide thin-wall molding molds that achieve high quality and stable mass production in the medical and precision fields. In thin-wall molding, issues such as warping, deformation, filling defects, and appearance defects are likely to occur, and it is not uncommon for time and costs to increase before achieving stable mass production. We solve these challenges at the mold design stage, simultaneously realizing faster startup and reduced defects. Please also check our collection of case studies on cycle reduction. https://mono.ipros.com/product/detail/2001642872/

Our company provides comprehensive support from the arrangement of mold bases used for injection molding to machining. Based on customer drawings and specifications, we procure custom mold bases and carry out various machining processes such as high-precision hole machining, pocket machining, milling, and grinding. Through quality control focused on the mold assembly process, we support smooth mold production. Additionally, we flexibly respond to mold component manufacturing and secondary processing, achieving high quality, short delivery times, and cost optimization as a total partner in injection mold production.