型システム Product Lineup

Mold manufacturing and parts processing for PCR chips and similar items.

We perform polishing and finishing processes in the optimal way according to the required quality and shape of the product. We also accommodate spherical shapes. Please feel free to consult with us.

By combining microfabrication and diffusion bonding, it is possible to create precision components with cooling effects and microchannels. This is expected to be effective in the precision field. If you have any concerns, please feel free to contact us. Our development and design departments will work together to help solve your challenges.

Ultra-precision machining with the UVM-700C(H) achieves high accuracy in the order of micrometers and excellent surface quality. It accommodates parts and molds that require fine shapes and high-quality finishes, contributing to the improvement of machining surface quality that is difficult to achieve with conventional methods. Stable machining in fine areas is realized through linear motor drive and high-precision spindles. It is also capable of reducing polishing processes and minimizing quality variations. <Features> High-precision machining in the order of micrometers High surface quality finishing (improvement of surface roughness) Support for fine shapes and micro-machining Reduction of polishing processes (finishing close to polishing-free) Stable machining quality (reduction of variations) <Supported Services> Precision mold machining Micro-part machining High-quality finishing machining Precision flat and pocket machining Machining of parts with a focus on appearance quality

The "iQ300" from Makino Milling Machine Co., Ltd. is a top-tier precision machining tool that boasts nano-order control resolution and sub-micron processing accuracy. It has gained absolute trust in manufacturing environments for optical component molds, ultra-precision connectors, and medical devices. **Main Features** - **Thorough Thermal Displacement Countermeasures** The "body fluid circulation structure" and "thermal insulation structure" circulate coolant within the bed and column, completely synchronizing the machine with changes in environmental temperature. This minimizes dimensional changes to the extreme even during long hours of continuous operation. - **Polishing-Free Processing with Nano Drive** Equipped with a high-resolution scale of 1.25nm and the unique shape control technology "Super GI.5," it accurately controls the movement axis's deviation even for complex three-dimensional shapes, achieving excellent surface roughness on high-hardness steel with direct engraving at the nanometer level. This significantly reduces the manual polishing process. - **Advanced Micro Tool Management** Standard equipment includes an automatic measurement device that keeps the step difference at the joint surface during tool changes within 0.8μm. It ensures high-quality finishing even for complex micro-machining using multiple tools. There are also abundant options for automation and multi-axis capabilities, such as unmanned night operations with the Auto Work Changer (AWC).

Our company offers high-precision positioning processing in the micrometer order using jig borers manufactured by Mitsui Seiki. We have extensive processing experience in finishing processes for products that require positional accuracy and hole precision, primarily focusing on jig components and mold parts. Additionally, we can provide consistent support from rough machining to finishing, contributing to stable quality and reduced man-hours.

Our company owns the "YBM Series (YBM9150V / YBM950V / YBM640V)" manufactured by Yasuda Industry (YASDA), which is capable of high-precision machining at the micron level. With equipment that combines high rigidity and high precision, we have extensive experience in machining applications that require high positional and shape accuracy, such as mold parts, fixture parts, and precision machine parts. Additionally, by selecting the optimal model according to the work size and shape, we achieve stable machining accuracy for both small precision parts and relatively large components. We can also provide consistent support from rough machining to high-precision finishing, contributing to quality stability and reduced lead times. We are equipped to handle machining of parts with high precision requirements and the production of mold parts. Please feel free to consult us regarding any machining projects that pose precision challenges.

If you are having trouble with deep hole machining, please feel free to consult us. Our company offers gun drilling services capable of deep hole machining up to 1500mm. We can provide stable machining for small diameters ranging from φ5 to 30mm, as well as long holes, and we can accommodate large workpieces. We have a track record of deep hole machining for cooling holes in molds and can flexibly handle projects that are difficult or that you may have trouble outsourcing. If you provide us with your drawings, we can assist you from feasibility studies to estimates. Please feel free to consult us, even if it's just one drawing.