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"An urgent increase in production was requested by an overseas customer, but our company lacks clean rooms and dedicated equipment." "If we wait for a significant investment decision, we will miss out on a major business opportunity." For those in manufacturing and business planning, the dilemma of being caught between "speed" and "resources" is a common challenge. In such situations, relying solely on a "self-sufficient" approach, where all equipment and personnel are sourced in-house, is becoming increasingly inadequate. Therefore, we would like to consider the option of utilizing external advanced equipment and technical expertise as an extension of our own production line. In this use case, we will introduce how a certain integrated chemical manufacturer established a mass production system and minimized initial investment risks, detailing the specific processes involved. *For more detailed information, please refer to the related links. For further inquiries, feel free to download the PDF or contact us directly.*
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At Sakurai Graphic Systems, a manufacturer of screen printing machines, we produce roll-to-roll cylinder-type screen printing machines. In this article, we will introduce a case study of a customer who improved production efficiency by introducing our printing machines in the manufacturing site of automotive components, specifically in-vehicle displays. This initiative aims to achieve cost performance that can cater to overseas markets while maintaining domestic production due to the trend of reshoring. *For more detailed information, please refer to the related links. You can download the PDF for more details or feel free to contact us.*
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At Sakurai Graphic Systems, a manufacturer of screen printing machines, we produce roll-to-roll cylinder-type screen printing machines. In this article, we will introduce case studies of customers who have implemented our screen printing machines for mass production of MLCCs. We hope this will be helpful for those considering solutions to on-site challenges or looking to implement our machines. *For detailed content of the article, please refer to the related links. For more information, feel free to download the PDF or contact us.
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At Sakurai Graphic Systems, a manufacturer of screen printing machines, we produce roll-to-roll cylinder-type screen printing machines. In this article, we will introduce case studies of customers who have implemented our screen printing machines for the purpose of mass production of FPC (flexible printed circuits). We hope this will be helpful for those considering solutions to on-site challenges or looking to implement similar systems. *For more detailed information, you can view it through the related links. For further details, please download the PDF or feel free to contact us.
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At Sakurai Graphic Systems, a manufacturer of screen printing machines, we offer a "Development and Prototyping Support Service" that provides consistent support from process design to mass production. In this article, we will introduce some examples of semiconductor processing tape that has been printed and processed on PET film manufactured by our company, utilizing the Development and Prototyping Support Service. We hope this will be helpful in solving on-site challenges. *For more detailed information, please refer to the related links. For further details, feel free to download the PDF or contact us.
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We would like to introduce a case where we considered a device configuration that meets the explosion-proof specifications requested by the customer and presented a specific line proposal that satisfies safety and equipment requirements. In this case, we improved production takt by transitioning from sheet printing to roll printing. By meeting the desired explosion-proof specifications, we were able to establish a stable manufacturing system in Japan that complies with safety standards. 【Case Overview】 ■ Background - Improvement of production takt by transitioning from sheet printing to roll printing - Need to meet safety and equipment requirements necessary for domestic production ■ Results - Met explosion-proof specifications - Established a stable manufacturing system in Japan that complies with safety standards *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where we conducted prototype verification, such as pattern formation for RFID, using our company's screen printing machine. The customer in this case was considering a transition to screen printing methods but was unable to set up a mass production line in-house due to space constraints in their factory. Therefore, we prepared a system that could lay out a complete manufacturing line, including printing equipment and peripheral devices, within our clean room when transitioning to mass production. This resolved the customer's space constraints while creating an environment where we could undertake production using the new method. 【Case Overview】 ■ Background - Considering a transition to screen printing methods - Unable to set up a mass production line in-house ■ Results - Confirmed that the screen printing method could be applied without issues - Eliminated the need for significant capital investment in equipment and securing factory space *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where we promoted the development of a new semiconductor processing tape at the request of a company listed on the Tokyo Stock Exchange Prime. The company was looking to expand its existing semiconductor processing tape printing and processing business but was facing difficulties in manufacturing adjustments as they were outsourcing printing and processing to separate vendors. By partnering with our company, which can handle both printing and processing consistently, they received numerous orders for the newly developed tape, resulting in a significant expansion of their business scale. 【Case Overview】 ■ Background - Printing and processing were outsourced to separate vendors, making manufacturing adjustments difficult. - Each vendor had limited knowledge of printing and processing, hindering development progress. ■ Results - Received numerous orders from customers, leading to a substantial expansion of business scale. - Manufacturing bases expanded from the initial one location to three locations. *For more details, please download the PDF or feel free to contact us.
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Are there any issues with "bleeding, misalignment, or stability" in the formation of fine patterns or the printing of functional materials on high-performance films? This product is the latest model scheduled for release in April 2026, and it is a cylinder-type printing machine that achieves high-precision and stable screen printing on film substrates such as PET and PI. It is a cutting-edge machine that directly drives and controls each part with servo motors, without using drive gears or sprockets. *This product will be released in April 2026. The content in the catalog is under development and may differ from the actual product. *For more details, please download the PDF or feel free to contact us.
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**What is the Prototype Support Service?** It is a "Manufacturing Partner Support Service" that provides a clean production environment (clean room) and technical support from the stage of unspecified specifications to prototyping and mass production. With expertise as an equipment manufacturer at its core, we strongly support your product development, covering process design, prototype manufacturing, condition development (materials, printing, processing), post-processing support, evaluation and measurement, and assistance in transitioning to mass production. **Features** ■ No need for capital investment ■ Unspecified specifications are acceptable ■ Provides production environments such as clean rooms and equipment ■ Supports from small lot production to mass production prototypes ★ We are currently offering materials that include case studies of problem-solving and examples of screen printing applications. Please feel free to contact us.
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Free membership registrationThe "LQM-EVO" can operate in conjunction with Sakurai's screen printing line. In the case of foil defects, it can be used as a one-line device by cutting off the paper feed of the printing machine. This device expands the range of product design by allowing for a flat foil finish or three-dimensional effects, as it presses foil onto UV varnish applied through screen printing, tailored to the purpose of the work. 【Features】 ■ All rollers are driven by independent servo motors, allowing for individual control. ■ The sheet front edge detection function using sensors can accommodate translucent plastic materials. ■ The sensors detect the presence of foil, and if the foil tears, the stop device activates immediately. ■ Maintains the surface temperature of the area where foil stamping is performed at a constant level. ■ Automatically applies optimal pressure through servo drive. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationAre there any issues with "bleeding, misalignment, and stability" in circuit formation or printing of functional materials on high-performance films? We can form conductive pastes and functional pastes with high precision using fine lines on 25μm thin film. High-precision alignment with a CCD camera enables stable positioning and highly reproducible printing. Furthermore, by using a direct drive system without gears or belts, we suppress backlash and achieve high-precision drive and control. ★ For more details, please refer to the materials. Feel free to contact us with any inquiries.
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Free membership registrationThe "MS-80DDS" is a cylinder-type fully automatic screen printing machine that allows for easy preset settings thanks to its newly adopted sheet and plate camera alignment mechanism. It is a cutting-edge machine that directly drives and controls each part with servo motors, without using drive gears or sprockets. It has been developed and designed with a focus on high precision, labor-saving, and transportation that does not damage materials. 【Features】 ■ High precision ■ Usability and efficiency ■ Maintenance-friendly ■ Eco-friendly design *For more details, please download the PDF or feel free to contact us.
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Free membership registrationThe MS-120DDS is a cutting-edge machine that directly drives and controls each part with servo motors, without using drive gears or sprockets. Thanks to the newly adopted camera alignment mechanism for the sheet and plate, easy preset settings are possible. The registration of camera marks has also been significantly reduced compared to conventional machines. 【Features】 ■ High precision ■ Usability and efficiency ■ Maintenance-friendly ■ Eco-friendly design *For more details, please download the PDF or feel free to contact us.
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