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Do you have these challenges in device development? "Communication and control performance is insufficient with just printing technology." "Silicon ICs are rigid and cannot be expanded to large areas or curved surfaces." "There is a concept for FHE, but there is no evaluation equipment or manufacturing know-how." In this column, we will organize the characteristics and limitations of printed electronics (PE) and silicon semiconductors, and clearly explain the design philosophy of "FHE (Flexible Hybrid Electronics)" that merges the strengths of both. Wiring and sensors are formed using flexible printing (PE), while computing and communication functions are realized with high-performance ICs. We will introduce an approach to integrate these into a device and the prototyping process that holds the key to development. At Sakurai Graphic Systems, a screen printing machine manufacturer, we provide consistent support for process verification from the conceptual stage with our "prototyping-focused contract manufacturing" that requires no equipment and allows for a small start. *For more details about the column, please refer to the related links. For further inquiries, feel free to contact us.
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In recent years, with the spread of wearable devices and IoT equipment, there has been an increasing demand for lightweight, thin, and flexible electronic devices. A technology that is gaining attention to support this realization is Flexible Hybrid Electronics (FHE). This column will provide an easy-to-understand explanation of the basics of FHE, its application areas, and technical challenges. It is recommended for those interested in FHE and printed electronics, as well as those considering research, development, and prototyping of next-generation electronic devices. Sakurai Graphic Systems, a manufacturer of screen printing machines, offers a development and prototyping support service that consistently assists in process design, prototyping, quality establishment, and mass production without the need for equipment. Please feel free to consult us about ideas in the conceptual stage of FHE development. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.
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When it comes to silk screen printing, you may have heard of it as a printing method for fabric products like T-shirts. However, silk screen printing is not limited to fabric products; it can be used to print on a variety of materials other than water and air, including industrial components like electrical parts and automotive parts, as well as medical devices, trading cards, and tableware, among others. In this article, we will explain the printing methods and features of silk screen printing, as well as its disadvantages. We hope this will be helpful in solving challenges in the field. *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.*
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Printed electronics utilize printing technology and are gaining attention as a new method for manufacturing electronic circuits and devices, serving as an alternative to traditional photolithography. Electronic circuits and devices are used in items around us, such as smartphones, transportation IC cards, and anti-shoplifting tags. This article will explain the features and challenges of printed electronics. I hope this will be helpful in solving on-site issues. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.
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Printed electronics are gaining attention as a new manufacturing method for electronic circuits and devices that utilizes printing technology, serving as an alternative to traditional photolithography. The electronic circuits and devices created with printed electronics are used in items around us, such as smartphones, transportation IC cards, and anti-shoplifting tags. In this article, we will compare four types of printing methods and explain the advantages of the compatibility between printed electronics and screen printing. We hope this will be helpful in solving on-site challenges. *For more details on the column, please refer to the related links. Feel free to contact us for more information.
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Printed electronics utilize printing technology and are gaining attention as a new manufacturing method for electronic circuits and devices that can replace traditional photolithography. This article explains the products that utilize printed electronics. I hope this will be helpful in solving on-site challenges. *For more details on the column, please refer to the related links. Feel free to contact us for more information.
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As the demand for electronic devices and components increases, there is a growing need for miniaturization, high density, and high integration, which in turn requires the ability to adapt to the specifications of electronic circuit board products. In printed electronics, which consists of circuits using printing technology, PET film is utilized as one of the main printed materials. This article introduces PET film, screen printing, and processing using film. I hope this will be helpful in solving on-site challenges. *For more detailed information, please refer to the related links. Feel free to contact us for more details.
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In recent years, the demand for film printing has been expanding in various fields such as touch panels, flexible substrates, labels for cosmetics and food, and components for automotive and medical applications, making it an essential technology for the manufacturing of high-value-added products. This article introduces film products that utilize screen printing. I hope it serves as a reference for solving challenges in the field. *For more detailed information, please refer to the related links. Feel free to contact us for more details.
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When people hear about silk screen printing, many might think of fabric products like T-shirts. In reality, it can be applied to almost all materials except for water and air, and is widely used in various fields, from electrical components and automotive parts to medical devices, trading cards, and tableware. Due to its high versatility, the size and method of printing machines vary according to the application, and the most suitable machines are selected for each manufacturing site. Among them, Sakurai Graphic Systems, a manufacturer of screen printing machines, specializes in fully automatic screen printing machines, which are implemented in various settings. In this article, we will introduce the types of screen printing machines and their features. We hope it will help in solving challenges on-site and in selecting machines. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.
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In recent years, with the expanding demand for power devices and high-performance electronic components, semiconductor manufacturing processes are required to have higher reliability and durability than ever before. In this context, screen printing is expanding the possibilities for new semiconductor devices as part of printed electronics. This article introduces the role and advantages of screen printing in semiconductor manufacturing. We hope it will help solve on-site challenges and contribute to future considerations. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.
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Generally, when people hear "ink," they may think of colorful printing or decoration. However, in industrial screen printing, "functional pastes" that provide functionality to products take center stage. In this article, we will introduce the types of functional pastes and their applications. We hope this will serve as a reference for solving on-site challenges. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.
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Smartphones, household electrical appliances, and car control panels around us use numerous film components manufactured through screen printing. These are produced using a method called "roll-to-roll," which allows for the continuous processing of roll-shaped films to efficiently carry out mass production. Sakurai Graphic Systems, a manufacturer of screen printing machines, produces cylinder-type roll-to-roll printing machines that are implemented in various settings. In this article, we will introduce roll-to-roll printing. We hope it will assist in solving challenges on-site and in selecting machinery. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.
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PET film is active in various aspects of our lives. Its excellent properties make it highly compatible with roll-to-roll (R2R) processes, expanding new possibilities in manufacturing. Sakurai Graphic Systems, a manufacturer of screen printing machines, produces cylinder-type roll-to-roll printing machines that are being implemented in various fields. In this article, we will introduce the compatibility of PET film with roll-to-roll printing and its applications. We hope this will assist in solving challenges on-site and in selecting machinery. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.
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Screen printing is a simple process that directly prints ink onto the substrate through the mesh openings of a screen plate, yet it is widely used in applications ranging from precision instruments to everyday goods. In this article, we will introduce how to create a screen plate and adjust the screen mesh. We hope this will help in solving challenges on-site. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.
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There are various printing methods for screen printing, and one of the methods suitable for mass production is the "cylinder-type screen printing machine." The mechanism allows the plate to move back and forth during printing while the printed material is discharged, enabling high-speed and high-precision printing. In this column, we will introduce the operation and features of the cylinder-type screen printing machine. Sakurai Graphic Systems develops and manufactures cylinder-type screen printing machines. *For more detailed information about the column, please refer to the related links. Feel free to contact us for more details.
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"Are there any challenges such as 'We can create prototypes, but they do not lead to mass production,' 'We are hesitant to consult because the specifications are not yet finalized,' or 'We are looking for persuasive materials to overcome internal competitions and approvals'?" These challenges can be addressed through the prototype support services offered by Sakurai Graphic Systems, a manufacturer of screen printing machines. *For more details on the column, please refer to the related link. Feel free to contact us for more information.*
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In product development, there are often situations where we have to proceed with prototyping without finalizing the specifications. However, depending on how we approach this, the difficulty of transitioning to mass production and the investment risks can change significantly. In this article, we will introduce a development approach that takes into account the differences between contract development and in-house development, focusing on the process from prototyping to mass production. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*
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Are you facing a situation where, despite having new product themes and technological ideas, you are waiting for internal approval for capital investment and cannot meet your client's development schedule? In this column, we will discuss the importance of "utilizing external resources" and "prototyping that leads to mass production" as a way to advance development even when there is no prototyping environment within the company. *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.*
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"An urgent increase in production was requested by an overseas customer, but our company lacks clean rooms and dedicated equipment." "If we wait for a significant investment decision, we will miss out on a major business opportunity." For those in manufacturing and business planning, the dilemma of being caught between "speed" and "resources" is a common challenge. In such situations, relying solely on a "self-sufficient" approach, where all equipment and personnel are sourced in-house, is becoming increasingly inadequate. Therefore, we would like to consider the option of utilizing external advanced equipment and technical expertise as an extension of our own production line. In this use case, we will introduce how a certain integrated chemical manufacturer established a mass production system and minimized initial investment risks, detailing the specific processes involved. *For more detailed information, please refer to the related links. For further inquiries, feel free to download the PDF or contact us directly.*
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At Sakurai Graphic Systems, a manufacturer of screen printing machines, we produce roll-to-roll cylinder-type screen printing machines. In this article, we will introduce a case study of a customer who improved production efficiency by introducing our printing machines in the manufacturing site of automotive components, specifically in-vehicle displays. This initiative aims to achieve cost performance that can cater to overseas markets while maintaining domestic production due to the trend of reshoring. *For more detailed information, please refer to the related links. You can download the PDF for more details or feel free to contact us.*
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At Sakurai Graphic Systems, a manufacturer of screen printing machines, we produce roll-to-roll cylinder-type screen printing machines. In this article, we will introduce case studies of customers who have implemented our screen printing machines for mass production of MLCCs. We hope this will be helpful for those considering solutions to on-site challenges or looking to implement our machines. *For detailed content of the article, please refer to the related links. For more information, feel free to download the PDF or contact us.
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At Sakurai Graphic Systems, a manufacturer of screen printing machines, we produce roll-to-roll cylinder-type screen printing machines. In this article, we will introduce case studies of customers who have implemented our screen printing machines for the purpose of mass production of FPC (flexible printed circuits). We hope this will be helpful for those considering solutions to on-site challenges or looking to implement similar systems. *For more detailed information, you can view it through the related links. For further details, please download the PDF or feel free to contact us.
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At Sakurai Graphic Systems, a manufacturer of screen printing machines, we offer a "Development and Prototyping Support Service" that provides consistent support from process design to mass production. In this article, we will introduce some examples of semiconductor processing tape that has been printed and processed on PET film manufactured by our company, utilizing the Development and Prototyping Support Service. We hope this will be helpful in solving on-site challenges. *For more detailed information, please refer to the related links. For further details, feel free to download the PDF or contact us.
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We would like to introduce a case where we considered a device configuration that meets the explosion-proof specifications requested by the customer and presented a specific line proposal that satisfies safety and equipment requirements. In this case, we improved production takt by transitioning from sheet printing to roll printing. By meeting the desired explosion-proof specifications, we were able to establish a stable manufacturing system in Japan that complies with safety standards. 【Case Overview】 ■ Background - Improvement of production takt by transitioning from sheet printing to roll printing - Need to meet safety and equipment requirements necessary for domestic production ■ Results - Met explosion-proof specifications - Established a stable manufacturing system in Japan that complies with safety standards *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where we conducted prototype verification, such as pattern formation for RFID, using our company's screen printing machine. The customer in this case was considering a transition to screen printing methods but was unable to set up a mass production line in-house due to space constraints in their factory. Therefore, we prepared a system that could lay out a complete manufacturing line, including printing equipment and peripheral devices, within our clean room when transitioning to mass production. This resolved the customer's space constraints while creating an environment where we could undertake production using the new method. 【Case Overview】 ■ Background - Considering a transition to screen printing methods - Unable to set up a mass production line in-house ■ Results - Confirmed that the screen printing method could be applied without issues - Eliminated the need for significant capital investment in equipment and securing factory space *For more details, please download the PDF or feel free to contact us.
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Are there any issues with "bleeding, misalignment, or stability" in the formation of fine patterns or the printing of functional materials on high-performance films? This product is the latest model scheduled for release in April 2026, and it is a cylinder-type printing machine that achieves high-precision and stable screen printing on film substrates such as PET and PI. It is a cutting-edge machine that directly drives and controls each part with servo motors, without using drive gears or sprockets. *This product will be released in April 2026. The content in the catalog is under development and may differ from the actual product. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationThe "LQM-EVO" can operate in conjunction with Sakurai's screen printing line. In the case of foil defects, it can be used as a one-line device by cutting off the paper feed of the printing machine. This device expands the range of product design by allowing for a flat foil finish or three-dimensional effects, as it presses foil onto UV varnish applied through screen printing, tailored to the purpose of the work. 【Features】 ■ All rollers are driven by independent servo motors, allowing for individual control. ■ The sheet front edge detection function using sensors can accommodate translucent plastic materials. ■ The sensors detect the presence of foil, and if the foil tears, the stop device activates immediately. ■ Maintains the surface temperature of the area where foil stamping is performed at a constant level. ■ Automatically applies optimal pressure through servo drive. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationAre there any issues with "bleeding, misalignment, and stability" in circuit formation or printing of functional materials on high-performance films? We can form conductive pastes and functional pastes with high precision using fine lines on 25μm thin film. High-precision alignment with a CCD camera enables stable positioning and highly reproducible printing. Furthermore, by using a direct drive system without gears or belts, we suppress backlash and achieve high-precision drive and control. ★ For more details, please refer to the materials. Feel free to contact us with any inquiries.
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Free membership registrationThe "MS-80DDS" is a cylinder-type fully automatic screen printing machine that allows for easy preset settings thanks to its newly adopted sheet and plate camera alignment mechanism. It is a cutting-edge machine that directly drives and controls each part with servo motors, without using drive gears or sprockets. It has been developed and designed with a focus on high precision, labor-saving, and transportation that does not damage materials. 【Features】 ■ High precision ■ Usability and efficiency ■ Maintenance-friendly ■ Eco-friendly design *For more details, please download the PDF or feel free to contact us.
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Free membership registrationThe MS-120DDS is a cutting-edge machine that directly drives and controls each part with servo motors, without using drive gears or sprockets. Thanks to the newly adopted camera alignment mechanism for the sheet and plate, easy preset settings are possible. The registration of camera marks has also been significantly reduced compared to conventional machines. 【Features】 ■ High precision ■ Usability and efficiency ■ Maintenance-friendly ■ Eco-friendly design *For more details, please download the PDF or feel free to contact us.
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